The transmission makes grinding noise when hot, in gear and riding along with the same noise when in neutral, clutch untouched. When the clutch is squeezed, the noise stops, while riding or stopped in neutral.
SOURCE: Road King Motorcycle clutch
Theres 2 clutch adjustments you can do - one is on the cable, under the boot, the other is at the clutch hub, under the derby cover in the primary. That should take care of the whine and your problem finding neutral. If you get some teflon spray and shoot it generously down the inside of your cable, you are gonna be surprized at how easy it'll pull
SOURCE: Wierd noise coming from clutch/tranny when
Does the noise sound like a whining noise or goes up and down in tone when you reve the bike in nutral? If it does the primarly drive chain needs to be adjusted. Under the bike you will see a bolt with a slot on the end of it and a nut around the bolt. This is the bolt for the chain tightner or nylon adjuster. On the same side of the bike you will see a small cover about couple of inches long with two screws in it holding the cover on. This is the primary drive chain inspection hole. You need to remove the cover and with a good flash light you will see a chain. Make sure the bike is shut off, keys removed and properly secured so it wont move. I recommend a small screwdriver to stick in there to see if you can move the chain up and down. If you can move the chain up and down more than 3/8 of inch it needs to be adjusted by turning the slotted screw clock wise a quarter of a turn. Check the chain after you made the quarter turn for starters and see if the drive chain tighten up. It should have tighten up. Keep turning the screw the same way until the primary drive chain has about 3/8 slack in it. Once again do not tighten the chain so you cant move it. The chain has to have some slack in it or it will or you will damage other components. You may also want to call the harly davidson dealer and give them the model of your bike and they should tell you the adjustment range. I run mine at 3/8 and have no problems. Also have you ever changed the transmission fluid? That would not hurt as well after you have done the above. Before you do the above chain adjustment, you will need to run the bike for a few minutes to operating temparature before the adjustment to allow for expansion.
Once you have made the adjustment, you will haft to place a screw driver in the slotted end of the bolt and use a good oepn end metric wrecnh to tighten the nut. Becareful not to over tighten the nut or it will casue stripping of the threads. Then replcae the chain cover and make sure the gasket looks ok before assemblying it. Its a good idea to pick up this gasket for a few bucks as you have about a 50/50 chance it will leak a little if you use the old one. Someone always asks me how tight do I tighten the bolts or screws. I simply say to them try and remember what it felt like when you had to loosen them. apply the same force to tighten them.
SOURCE: i have a 2001 harley davidson 1200 sportster. while riding it,it
G'day mate , sounds like primary drive / clutch basket. to find where the fault is turn the engine OFF , put it into gear and spin the rear wheel either by pushing or suspend the rear wheel , where the noise of spinning stops thats where the break in drive will be , fixing it may be a whole diferent matter but hope its just simple like clutch adjustment, ( to tight holding basket open )
SOURCE: i have a 2001 harley davidson 1200 sportster. while riding it,it
Sounds like you've broken a final drive belt. Look at the pulley on the rear wheel and see if the large final drive belt is there. Don't laugh, I've seen it before. When the final drive belt breaks, it simply runs itself out on the road and the rider never knows it until he stops somewhere. When he tries to take off, the bike won't go anywhere. If this isn't it, contact me at directly at wd4ity at bellsouth.net
Good luck
Steve
SOURCE: 80 harley flh acts like its stuck in neutral but
Have you checked the front final drive chain sprocket. These sprockets are quite often neglected since they are so difficult to get to. You must pull the inner prirmary to get to it. The old four speed transmission is a tough ****** and I don't recall ever seeing one fail unless it was run with no oil. Check your final drive chain. Shine a flashlight behind the inner primary and check the teeth on front sprocket.
Testimonial: "Thanks for the reply, I pulled the primary sproket, (book said to use wheel puller if necessary and it was) main shaft is splined but sprocket is not?"
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