Fuel pump removal on 2003 Harley Davidson FLHTCUI

SOURCE: replace handle bars

Mine had wiring inside the bars as well. Basically I removed the controls from the bars, and removed the 2 bolts holding the handle bars on. I removed the RIGHT side gas tank after draining it. I intended on cutting the wires to the connectors, pulling the wires out of the old handle bars, and pulling them back through the new bars. Note: Mark the black wires very carefully, since there were 5 black wires in the two connectors and they are all unique wires. The colored wires were easy, just match them back up. Several tricks I found on line. Use a string and a bolt to fish a pull line down through the new bars then pull the wire bundle through. This worked great on both left and right wire bundles. I then bolted the new handle bars in place and remounted the controls. I then replaced the shrink tubing up the bundles that hid the actual wires as they came out of the handle bars down to where I cut the connector wires, behind the right side tank. Next I stripped and tinned all the wires I cut (twist and get a little solder to stick on the wires) and stuck little pieces of shrink tubing up or down the wire so after I resoldered the wire I could shrink the insulation back over the splice. I picked up the shrink tubing and some extra wire a home depot. I had a soldering iron, and heat gun so away I went connecting the dots again. Litte tedious but hey. It saved me somewhere between $500 -$700 bucks which is what the harley shop quoted before I started. I tested each function, then reinstalled the gas tank and tightened up all the stuff. Below is the pin out in case you do loose a wire marker, like I did. Good Luck.

Ed

• 479 Answers
• Posted on Apr 13, 2009

SOURCE: How do i remove battery from 2007 883 low harley davidson

To charge the battery you can connect to the positive terminal on the battery or the large lug on the starter, then connect the ground to any clean bolt on the frame as the battery negitive goes to chassis

SOURCE: removing front wheel from harley davidson heritage

first take off the brake caliper takes a 10 mm socket..Next jack front of bike up just enough to take pressure off front tire...take off the axle nut lbit more to take pressure off axleock washer and flat washer...Next remove two axle support nuts from the right side of bike 1/2 in socket. now jack bike up a hair more to releave pressure off axle push, hammer with a rubber hammer or what ever it takes to drive it through. jack bike up so it clears fender. Sometimes the tire won't clear the fender bolts if so just release air from tire and it will clear. good luck. Its not hare at all.

SOURCE: remove ignition switch from 2000 harley-davidson

To remove the ignition switch turn the handle bar fully to the right, turn the ignition switch to access position and with the key in the switch depress the tab under the switch with a small screwdriver (the tab is to the lower left under the knob) and while pressing down on the key, turn the key counterclockwise about 60 degrees. At that point the switch will pull out of the housing.

SOURCE: how to remove front tire on 2003 harley flhtcui

To remove the front tire, you'll need something to lift the bike with like a frame jack. Position the jack under the bike and lift it slighty but not completely off the ground. Make sure the bike is stable and will not fall.

Lift the bike until the weight is off the front wheel but the wheel is not off of the ground. Loosen and remove the axle nut and loosen the two bolts on the bottom of the fork slider on one side. Slide the axle out of the wheel.

Now, carefully continue to lift the bike until you can get the wheel out from under the front fender. Make sure that you mark or can remember where any spacers go and in what direction they face on the axle.