2008 Harley Davidson FLHRC Road King Classic Logo
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Anonymous Posted on Apr 17, 2012

Changing brake pads on a 2008 Harley flhrc abs

5 Related Answers

Anonymous

  • 2336 Answers
  • Posted on Nov 10, 2008

SOURCE: replace rear brake pads

Remove right saddlebag, pull the two caliper mounting bolts and remove the caliper. Do not open bleeder or disconnect line. You will need to push a large screwdriver between the old pads before removing them in order to push the pucks back into the caliper or the new pads will not spread enough to reinstall. Then pull the two smaller bolts from the caliper and the pads will fall out. The pads are different for inside and outside, so pay attention, and remember, after reinstalling, before riding, be sure to pump brake pedal, and it may take a few stops before brakes stop as effectively as before.

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Anonymous

  • 40 Answers
  • Posted on Mar 24, 2009

SOURCE: Front braking is lost after changing lever.

the abs module needs to be bled via the hd digital technician 2 software; sorry need to take it to a dealer; can't fully bleed the module w/o it and it may interfere w/ warranty issues later

Anonymous

  • 216 Answers
  • Posted on Aug 07, 2009

SOURCE: 2008 Harley Davidson CVO Ultra classic and my ABS light stays on

i wouldnt ride a bike with the brake lite on - get it taken care of

Anonymous

  • 149 Answers
  • Posted on Aug 30, 2009

SOURCE: how to change brake pads on a 2005 1200 Harley

there is 2 bolts on the caliper take them off and there are pad pins that need to be taken out.. inside the caliper there is a metal clip where the pad sits in.. put them in the same way they came out once you start its pretty self explainatory.. you should not have to blead them

Anonymous

  • 4565 Answers
  • Posted on Oct 24, 2009

SOURCE: Want to replace rear brake pads 1995 Harley Fat boy

Replacing the pads on your Fat Boy is not difficult but you need to pay close attention to the way things are put together as you take it apart. Particularly the little steel pad retainers and the anti-rattle spring. These parts are made and go together in such a way that it's very hard to describe how they go in.

To remove the pads, take the two caliper retaining bolts out of the disc brake caliper. These are usually Torx head bolts. Once you get the bolts out, the caliper simply slides to the front and off of the pads. You'll need a way to push the piston back into the caliper so it will go down onto the new pads. I usually do this with a large pair of slip joint pliers. Make sure you put a rag or something on your calipers so you don't damage the piston or the paint.

Now, look at the way the pads, the little steel pieces at each end of the pads and the anti-rattle spring are in the caliper support bracket. Remove the old pads and parts and install the new pads and parts in the same way. Make sure you put the fiber face of the pad TOWARDS THE ROTOR. Don't laugh, I've lots of people put them in backwards, especially on the back side of the rotor.

Now, carefully slide the caliper back down over the pads taking care not to knock the pads out of there positions. I put a little Loctite 242 (med. strength blue) on the threads of the caliper retainer bolts and reinstall them. Torque them to about 25 foot pounds.
Check the brake fluid level in the rear master cylinder and slowly "pump" the rear brake pedal until the rear brake feels firm. Wait a few minutes and mash the brake pedal one time to the bottom. If it goes down to lower point and then on the next "pump" is higher, you probably need to bleed air from the system.

Open the bleeder valve on the caliper, press the rear brake pedal to the bottom and hold it there, close the bleed valve, and then release the brake pedal. Continue to do this until all the air is out of the system and the rear brake pedal feels firm on the first time it's depressed. While doing this, never allow the rear brake fluid reserviour to run out of fluid. If it does, you'll have to start all over with the bleeding process. Use only DOT 5 brake fluid. DOT 5 and DOT 3 or 4 are NOT compatible and will not mix. If they are mixed, it will cause you a lot of trouble in the future.

Test the brakes before you ride the bike and then again when you first ride the bike at a very low speed. Failure to do this job properly can cause serious injury or death. Brakes must operate properly. Good Luck!

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Related Questions:

0helpful
1answer

How to change front brakes

Unbolt the caliper from front forks (2 bolts).
You'll have to move the caliper as far down as the hose will allow to clear the edge of the fender with the caliper to get it off the disc.
Remove the "hair-pin" clip on the one pad bolt, then remove the bolt.
Pop the old pads out of the caliper.
If master cylinder is almost full of brake fluid, siphon some out.
Clean off exposed pistons, then press them back into the caliper.
By hand is preferable, but you might need a "C" clamp to do this.
Install new pads, and reinstall pad pin.
Torque to 75-102 INCH lbs., and install "hair-pin" clip.
Reinstall caliper, and tighten two mounting bolts to 28-38 FOOT lbs.

Because the pistons were pushed back into the caliper (to compensate for the thicker new pads), it'll take several pumps of the brake lever before the pistons move the pads out enough to make contact with the disc.
DO THIS BEFORE RIDING OFF!!!!!!!!
Keep an eye on the master cylinder fluid level (don't let it get so low that air is introduced into the system), and top off with DOT 4 brake fluid.
0helpful
1answer

How do you change the front brakes on a 2008 road king

Unbolt the caliper from front forks (2 bolts).
You'll have to move the caliper as far down as the hose will allow to clear the edge of the fender with the caliper to get it off the disc.
Remove the "hair-pin" clip on the one pad bolt, then remove the bolt.
Pop the old pads out of the caliper.
If master cylinder is almost full of brake fluid, siphon some out.
Clean off exposed pistons, then press them back into the caliper.
By hand is preferable, but you might need a "C" clamp to do this.
Install new pads, and reinstall pad pin.
Torque to 75-102 INCH lbs., and install "hair-pin" clip.
Reinstall caliper, and tighten two mounting bolts to 28-38 FOOT lbs.

Because the pistons were pushed back into the caliper (to compensate for the thicker new pads), it'll take several pumps of the brake lever before the pistons move the pads out enough to make contact with the disc.
DO THIS BEFORE RIDING OFF!!!!!!!!
Keep an eye on the master cylinder fluid level (don't let it get so low that air is introduced into the system), and top off with DOT 4 brake fluid.
0helpful
1answer

What size star wrench to use when changing the transmission fluid on a 2008 Road King

I have a 2008 Road King Classic (FLHRC) and on mine, both the oil drain and transmission drain is a hex head bolt, 5/8" I seem to recall.
0helpful
1answer

How do you change the brakes on a 2008 road king classic

There are two long bolts (Torqx type bolts) that hold the rear caliper into it's bracket, Remove the two bolts and lift the caliper off the rear caliper bracket. Notice how the pads and the "anti-rattle clips" are positioned in the caliper bracket. Replace the pads and anti-rattle clips with new ones.

Now you'll need to get the piston pressed back into the caliper. Use a large C-clamp or a pair of slip joint pliers to do this with. Use a rag or something to keep from scratching your paint or scoring the piston. Once the piston is all the way back in it's bore, replace the caliper in it's bracket being careful not to disturn the pads. Pump the rear brake pedal a few times slowly until you build up pressure. Test the brakes before riding the bike. An improperly performed brake job can cause serious injury or death. Make sure everything is right before riding the bike.
1helpful
2answers

Front braking is lost after changing lever.

the abs module needs to be bled via the hd digital technician 2 software; sorry need to take it to a dealer; can't fully bleed the module w/o it and it may interfere w/ warranty issues later
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