2001 kawasaki ZX-9 R Ninja Logo
Posted on Nov 14, 2008
Answered by a Fixya Expert

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Twin headlamp failure

2001 ZX9R E2. Headlamps do not come on when engine started. Both bulbs replaced, no change (on dip or main beams). Fuses checked, no problems. Con checks on wiring done as far as possible (that which is accessible under the seat) all OK and no obvious signs of wiring loom damage or shorting as far as I can see. All other electrics and lighting not affected. No other items changed.

About to hand it over to the money pit that is the Kawasaki dealer.

  • 2 more comments 
  • lenny_bruce Nov 14, 2008

    The Kawasaki dealer had it for half a day and said they fixed it (after grafting a new wire into the loom). I went to collect it only to find that the problem had reappeared so they took it back.



    They had it all day and have just asked to jeep it in another day as they can't figure it out.

    $$$$$$$$$$$$$$$$$$$$$$$$$$$$ :-/



    I'll let you know how it goes.

  • David Tester Feb 01, 2009

    Could you please tell me the solutionn to this problem...I am having the same problem.

  • David Tester Feb 01, 2009

    I am having the same problem...Please let me know the solution. Thank you

  • guppi00 May 02, 2009

    SAME DAMN THING! cant figure it out..has anyone actually figured out what the solution is? i have a 2000 zx-6r and the little light that comes on with the key has power, but not the headlights after you hit the ignition. with some common sense, you would think it is a relay of some sort....

    need help!


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  • Posted on Mar 19, 2013
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I have Kawasaki ZX9R F2 2003 version. My headlights stopped working and Front signal lights at same time. I have taken the bike apart looking for a problem. So far all fuses are in order, no splits on cables, fuses, bulbs and relays all working. Stator and Rectifier definately all working OK as battery is charging at 14v when engine is on. No other electrical faults but this one. I have checked Starter Switch and HIGH/LOW switch - all seams to be in order. Maybe I'm still missing something. After reading so many Blogs about the issue it seams like it's comon fault on these but no one has posted difinate solution. Did anyone have this problem and solved it with a fix that worked.

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  • Posted on Jul 09, 2012
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I had the same problem with Headlights not coming on, after doing a con checking on all wires which was good. four hours later and a massive attitutde. Found that it was a bad HIGH/LOW SWITCH. Check your high/low switch

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  • Posted on Nov 14, 2008
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Hi,

Depending on the version/region of intended use, Kawasakis have a 4 pin headlight relay. In some versions, this would be located on or near the battery enclosure. additionally, again on some versions, there would be smaller relays and a diode matrix underneath the fuse bank.

Hope this be of initial help/idea. Pls post back how things turned up or should you need additional information. Good luck and kind regards. Thank you for using FixYa.

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Headlamps
Major components of this system are the body control module (BCM), headlamp relay, beam select relay, ambient light sensor, headlamp and panel dimmer switch, turn signal/multifunction switch, park brake switch, and the low and high beam headlamps.
The headlamps may be turned ON in 2 different ways. First, when the driver places the headlamp switch in the ON position, normal operation occurs. Second, when the headlamp switch is placed in the AUTO position, automatic lamp control (ALC) operation occurs. During ALC control, the headlamps will be OFF in daylight conditions or in low/high beam operation in low light conditions.
The headlamp relay receives battery positive voltage directly from the battery. The BCM supplies a ground signal to the headlamp relay for normal headlight operation. The BCM also supplies voltage to the beam select relay coil for high beam headlight operation. When the driver places the headlamp switch in the ON position and the dimmer switch is in the low beam position, the headlamp relay supplies current flow through the left and right low beam headlamp fuses to both low and high beam headlamps. Both low beam headlights are grounded through the beam select relay. When activated, the dimmer switch sends a ground signal to the BCM in the high beam position and a momentary ground signal in the flash-to-pass (FTP) position from G106. The BCM then energizes the beam select relay which switches the headlamp grounds from the low beam headlight bulbs to the high beam headlight bulbs illuminating the high beam headlights. With the headlights in the low beam position, the high beams may be momentarily turned ON or flashed by activating the FTP portion of the switch.
The instrument panel cluster (IPC) illuminates the high beam indicator when the BCM detects that the high beams are requested. The IPC receives a class 2 message from the BCM requesting illumination.
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Install a scan tool.
Turn ON the ignition, with the engine OFF.
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Does the headlamp relay turn ON and OFF with each command?

Do you know what bi-directional control means ? Need a professional scan tool to do these type of test .

DTC B2602: Daytime Running Lamp Control Circuit Low or Open
DTC B2603: Daytime Running Lamp Control Circuit High

Without this type of info. from service repair manual an using a scan tool your missing the big picture .
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Do you know what B codes are ? BCM - DTC'S - diagnostic trouble codes , need a factory scanner or professional one to view these codes , not autozone or advance etc....Having a qualified repair shop check your vehicle would be your best bet.

DTC B2575 00: Headlamp Control Circuit

Circuit/System Description
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The multifunction switch is the stalk on your column.

This is 96 F150 circuit. Don't have 94.

51f651c.gif
Symptom Chart, Headlamps HEADLAMPS Condition Possible Source Action
  • Headlamps Inoperative
  • Circuitry open/shorted.
  • Damaged headlamp switch.
  • Blown fuse.
  • GO to Pinpoint Test A .
  • Headlamps On Continuously
  • Circuitry open/shorted.
  • Damaged headlamp switch.
  • GO to Pinpoint Test B .
  • High Beams or Low Beams Inoperative
  • Circuitry open/shorted.
  • Damaged multi-function switch.
  • GO to Pinpoint Test C .
  • One High Beam or One Low Beam Headlamp Inoperative
  • Circuitry open/shorted.
  • Damaged connector.
  • Headlamp bulb damaged.
  • GO to Pinpoint Test D .
  • Flash-to-Pass Inoperative
  • Blown fuse.
  • Circuitry open/shorted.
  • Damaged multi-function switch.
  • GO to Pinpoint Test E .



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My headlights dont work,.all other lights are fine though,.is it the fuses or the bulbs? im not sure what fuses they would be,.there seem to be different ones for the same thing

do your flash to pass lamps light when you pull the stalk towards you? If yes, the bulbs are ok.
Do the hig beams work?
Your headlamps have sepaerate fuses for each headlamp and you have a low beam relay and a high beam relay under the hood in the black box.
If everything is out, I suspect a bad headlamp switch.
Check car-part.com and look on page with * for cheapest price.

Your owner manual will identify fuses & relays.

PS, You did not recently instal high current bulbs did you? If yes, put originals back in.

HEADLAMPS

The voltage is supplied to the lamp switch through a fuse. This fuse is located in the central junction box in the left-hand footwell.
When the headlamps are switched on, a voltage is supplied to the high beam/low beam switch and to the low beam relay. The relay for the low beam is located in the battery junction box (BJB) in the engine compartment.
If the high beam/low beam switch is set to "low beam", then a voltage is supplied through the low beam relay to the low beam part of the headlamp assembly. The left and right-hand low beams are fused separately. The fuses are located in the battery junction box (BJB) in the engine compartment.
If the high beam/low beam switch is set to "high beam", then a voltage is supplied through the high beam relay to the high beam part of the headlamp assembly. The left and right-hand high beams are fused separately. The fuses are located in the battery junction box (BJB) in the engine compartment.

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Lamp Switch
Removal
  1. s2y~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Disconnect the battery ground cable. For additional information, refer to Section 414-01 .
    Remove the lower driver's side footwell trim.
  1. Detach the lamp switch bezel.
    • Remove two screws.
  1. Remove the light switch.
    • Remove three screws.
    • Disconnect the electrical connector
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