SOURCE: setting float level on HSC40 Hitachi carburetors on 1986 Virago
I have a 1982 Virago 750 that I just did a carb rebuild to. To set the float levels I built a jig from wood that simulates the position of the carbs when mounted on the bike. This jig clamps into my bench vise. I created a fuel supply using a small funnel and a piece of fuel hose mounted above the level of the carbs.. After that all you need is a short length of transparent fuel hose to attach to the drain on the bottom of the float bowl to provide the visual indication of the float setting. Now you are ready to set up the float levels on your bench. This is way easier than trying to set them up in the bike.
Make sure that the jig is set up so that the carbs sit as level as possible across the pair and that they sit as close to the natural position in the bike in the lengthwise position when the bike is sitting level.
The process of setting up these floats can be very tedious, be patient. It may require that the float bowls be removed multiple times to get it correct (I replaced the philips head machine screws with allen head screws to make this easier). Printed instructions for the procedure look for a certain fuel level setting plus or minus 1mm. This kind of tolerance can be quite difficult to get when the only adjustment you have to work with is to bend the metal tang on the float assembly.
SOURCE: yamaha v-star float bowl adjustment
No. Wrongly adjusted float height makes the engine fail to run.
If you get over flow leak (from the overflow hose) your fuel needle inside the carburetor simply does not close the gas supply hole firmly even if the floaters still pressing it against that hole.
That is because the over flow holes on a carburetor are so far above the floaters that even with the float height wrongly adjusted, the fuel needle should stop the gas from overflowing and simply made your fuel mixture too rich.
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