I will need to look at some diagrams and that switch. I am not familiar with that switch off hand and I need to look into the wiring diagram for that as well before I can give you a complete answer. I am not at home where I can dig into this at the moment but will be shortly. It almost sounds like one of the grounds is not correct but I need to be sure.
Thanks
Hi Colin, I have looked several diagrams over and do not see the configuration your describing. can I ask what year is this motor? and is the harness factory?
Thanks
I have a pdf of a 25E but am unable to upload it. It can be found at:http://www.maxrules.com/oldmercs/Wiring/...
This shows the yellow which is my pink. All other colors and destinations are correct.
It shows the wiring for a 6 position key ignition but I have a 4 position one.
I hope this helps you further.
On the pdf it shows a remote control box which is non existant on my motor.The Blue (choke) will run through a separate switch. This switch is spring returned to off position. It would seem that I connect one end to power and the other to choke.
My motor is a 25EL. Origin of harness unknown. The pdf does not show the CD IGN box. The Green wires (2) from the magneto terminate at a small box (1 1/2 in ) on the starboard side near the spark plugs with the green wire from the harness. (2 in 1 out) No other wires to or from this box.This box is not in the pdf.
What has to be happening is that the coil pack is still energized even though the key swutch is off, all the key is doing is activating the starter allowing the motor to turn over and then fire. I am trying to make since of this diagram but the connectors are throwing me off without being there to test voltages to see where the power is coming from. With the key off, use a meter to check for voltage to the coil and trace back where it is coming from and we will find out what is energizing the coil.
Look at the wiring to the magneto and see if your backfeeding into the coil.
The engine runs when started by key ...basically what I am asking for is a kill switch wiring - to be able to kill motor when toggle is relased from kill switch and killed when key turned off.
Will wiring the White wire from CD Ignition to the kill switch and ignition terminal on in terminal of kill switch and earth wire to out terminal of kill switch do what I want?
I believe what the issue is after looking at diagrams and reading your posts is that the white wire should come off the key switch and to the kill switch, then connect the kill to the green wire to the magneto or the starter slenenoid then to magneto.http://outboardparts.com/mercury/trouble...
http://forums.iboats.com/showthread.php?...
here is another diagram for original wiring and switch box. just cut and past this in your browser. I hope this helps. as you see what the diagrams I look at and wht your desribing do not match up like your describing, but we can get through this.
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