2006 Harley Davidson FXDBI Street Bob Logo
Anonymous Posted on Oct 01, 2011

How do I remove the fuel gauge from the tank?

5 Related Answers

Anonymous

  • 29 Answers
  • Posted on Dec 31, 2008

SOURCE: Fuel Gauge reads empty all the time

The circuit for a fuel gauge is: battery positive through the gauge resistor to the sending unit to the fuel tank(sheet metal) to the chassis to the battery negative. If you didn't remove the sending unit the most likely problem is the fuel tank is not grounded to the frame. Scrape some paint at the rear mounting bolt where you can't see it and re-tighten the bolt. If you removed the sending unit, check the cork gasket. There should be a staple in it that is the connection to the sheet metal. No kidding.

Ad

Anonymous

  • 269 Answers
  • Posted on Aug 14, 2009

SOURCE: I have error codes on 2006 HD street bob. Bike will not start.

The codes are the following depending on your bike (EFI or Carb).:

P0373 CKP Sensor Intermittent Carb
P0373 CKP Sensor Intermittent EFI
P0374 CKP Sensor Not Detected Carb
P0374 CKP Sensor Synch Error EFI
U1255 Missing Message at Speedometer EFI
U1255 Serial Data Error/Missing Message EFI
U1255 Serial Data Error/Missing Message Instruments
U1255 Serial Data Error/Missing Message TSM/TSSM
this could be a number of potential things or maybe just a loose connection or ground somewhere. you are probably best to go to a shop, sorry.

Anonymous

  • 47 Answers
  • Posted on Aug 22, 2009

SOURCE: Can someone send me some pages from there repair

no such animal

Anonymous

  • 4565 Answers
  • Posted on Nov 30, 2009

SOURCE: i need to remove the fuel tank on my 2006 harley davidson

I haven't worked on a bike as new as yours but your bike is one of the Dyna series of motorcycles that Harley makes. Most Dyna's have one piece tanks instead of the twin tanks like on a Softail series bike.

To get the tank off, first remove the seat. Disconnect the fuel lines and drain the fuel from the tank. Disconnect the fuel "crossover" hose at the front of the tank. Disconnect any wires going to fuel gauges and fuel pumps in the tank. Now, take the nut off the top of the dash and remove it. There should be three bolts that hold the instrument cluster on, remove them. Unplug the connectors under the instrument cluster, usually three of those. Now, there is one bolt at the front of the tank and possibly two at the rear. Lift the tank off the frame.

Taking the tank off is not that difficult of a problem. Just watch what you're doing and don't force anything. If something won't come off, look for anonother bolt somewhere. Usually, the wiring connectors are idiot proof in that they will only connect with the correct mating plug and you can't connect them in the wrong way.

If the bike per chance has split tanks, you won't have to take the instrument panel off the frame, just the dash cover. The tanks have two bolts in the front and one bolt in the rear of each tank, one on either side of the frame.

Now, keep in mind that I told you that I haven't worked on your particular model of bike doing this particular job. But, Harley usually doesn't change much on their bikes. View the information I gave you here a "general guidelines". Use your head and you'll be using the best tool you've got. No problem.

Testimonial: "thank you. i am going to give it a shot. i layed the bike over a couple weeks ago. i need to paint the tank. "

Daniel MacDonald

  • 47 Answers
  • Posted on Dec 22, 2009

SOURCE: Replacement of a stock fuel gauge on a '06 Harley Street Bob.

no need to remove tank, Remove terminal pins from connector under left side of tank then pull gauge and wires out. Install new gauge, replace terminal pins in their propper place in the connector,plug it in and varify the repair.

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Fuel gauge doesn t work

Most of the time it is the sending unit in the fuel tank.Remove the connection from the fuel tank,and using a test light,test the wires that you removed from the fuel tank. Clip the alligator clip on the test light to a good known ground,and use the probe on the test light to touch the terminals in the connector you unplugged.Make sure the ignition key is turned to the on position,right before start position.Have someone to watch the gauge.At this point the gauge should be showing past the full position.When touching the right terminal in the connector you removed from the tank,the fuel gauge should move down toward the empty mark.If this fuel gauge doe do this when you are testing it,then the gauge in the dash is good and the sending unit is bad.
0helpful
1answer

Does anyone know how to remove the tank on a 2011 wide glide ? I am putting on a set of auxiliary lights, and then a have to remove the tank because of the wiring.

disconnect the fuel hose, drain tank of fuel, disconnect the cross over hose. Disconnect fuel gauge wire under tank at left side front by the gauge area, remove the front tank fasteners, remove seat and remove the rear tank fastener. Remove the front and rear console fasteners. Lift the console and disconnect the wire connectors.
2helpful
1answer

Fuel gauge not working properly. Says fuel tank full when fuel tank empty

Could be 3 thing - the gauge on the dash, the wiring or the fuel level indicator in the tank. All three are not easily accessible - the best test would be to measure the voltage on the level sensor on the tank.

It usually means removing the fuel tank and start measuring. If its ok, supply voltage to the lead towards the fuel gauge. If the gauge doesn't move it's wiring or the fuel gauge itself.
0helpful
1answer

Where to locate fuel filter on 2003 honda civic 1.7

Fuel Filter Removal & Installation To Remove:
  1. Remove fuel tank unit beneath floor access panel.
  2. Remove fuel filter from fuel pump/fuel gauge sending unit.
To Install:
  1. Install fuel filter to fuel pump/fuel gauge sending unit.
  2. Install fuel tank unit and floor access panel.
1helpful
3answers

Gas guage doesnt work

It sounds like a problem with the fuel gauge sender unit in the fuel tank which has worn out and gone open circuit and needs replacing. Access to the unit is usually through a removable plate in the floor in the rear of the vehicle. Disconnect the wiring connector and any hoses and then remove the securing screws. Replacement is done by reversing procedure.

0helpful
2answers

Where is the fuel pump on a 1995 Nissan PU

see instructions from AutoZone:
The fuel pump assembly is located in the fuel tank. Refer to the fuel tank assembly illustrations in this section. On most applications, the fuel tank must be lowered to remove the fuel pump assembly. The fuel pump assembly is cooled by the fuel in the tank.

REMOVAL & INSTALLATION


See Figure 1
  1. Before disconnecting the fuel lines or any of the fuel system components, release the fuel system pressure as described previously in this section. Releasing system pressure is a very important step for the correct removal of the electric fuel pump.




0900c1528018d240.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 1: Internal view of the electric fuel pump
  1. Disconnect the negative battery cable. Unfasten the fuel pump assembly electrical connector and remove the fuel tank inspection cover.

If the truck has no fuel tank inspection cover, the fuel tank must be lowered or removed to gain access to the in-tank fuel pump.
  1. Disconnect the fuel outlet and return hoses. Remove the fuel tank assembly, if necessary.
  2. Remove the ring retaining bolts and the O-ring, then lift the fuel pump assembly from the fuel tank. Plug the opening with a clean rag to prevent dirt from entering the system.

When removing or installing the fuel pump assembly, be careful not to damage or deform it. Always install a new O-ring.
To install:
  1. Install the fuel pump assembly in the fuel tank with a new O-ring. Install the ring retaining bolts. Install the fuel tank if removed.
  2. Reconnect the fuel lines and fasten the electrical connection.
  3. Connect the battery cable, then start the engine and check for fuel leaks.

The "Check Engine Light'' may stay on after installation is completed. If so, the trouble code in the control unit's memory must be erased. To erase the code, disconnect the battery cable for 10 seconds, then reconnect it a verify that the light is extinguished.

TESTING


See Figures 2 and 3
  1. Relieve the fuel system pressure, as described previously in this section.
  2. Disconnect the fuel inlet hose at the electro injection unit.




0900c1528018d241.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: Make sure that the fuel line hose clamps are installed properly



0900c1528018d242.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Testing fuel system pressure using a gauge and a "T'' fitting
  1. Install a fuel pressure gauge.
  2. Start the engine and check the fuel line for leakage.
  3. Read the pressure on the pressure gauge. The gauge should read approximately 36.3 psi (250 kPa).
  4. Relieve the fuel system pressure again.
  5. Remove the pressure gauge from the fuel line and reconnect the fuel inlet hose.
1helpful
1answer

Where is the fuel pump located and what does it look like (Mazda 94 Proceed)

I believe this is same truck as Ranger

Pump is in tank

Removal
NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .
  1. Remove fuel tank as described in this section.
Removal and Installation
NOTE: Make sure fuel tank is properly supported during removal and installation procedures.
  1. Drain fuel from fuel tank .
  1. Loosen fill pipe clamp.
  1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.
  1. Remove fuel tank filler pipe from vehicle.
  1. Support fuel tank .
  1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .
  1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .
  1. Lower fuel tank .
  1. Remove fuel feed hose at sender push connector.
  1. Remove fuel return hose at sender unit push connector.
  1. Disconnect sender and fuel pump electrical connector.
  1. Remove fuel vapor hose from fuel vapor valve .
  1. Lower fuel tank from vehicle
  1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.
  1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .
  1. Remove the fuel pump and sender assembly.
  1. Remove fuel pump mounting gasket (9417) and discard.
  1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.
1helpful
2answers

Fuel gauge problem

Got the same problem, when empty fuel gauge shows full but fuel indicator light lights on.
Problem was the gauge itself and replaced by a second hand one.
How to remove: Remove the front glass (8 screws), remove the black frame (free), pull out both gauges (Fuel & Temp) they come togheter with their frame using a little screewdriver under their corners. Push the new unit in.That's it. Michel
4helpful
1answer

Remove fuel pump from tank ford windstar 98

To gain access to the fuel pump, it is necessary to remove the fuel tank.
  1. Depressurize the fuel system and remove the fuel tank from the vehicle.
  2. Remove any dirt that has accumulated around the fuel pump module attaching flange, to prevent it from entering the tank during service.
  3. Turn the fuel pump module locking ring counterclockwise using a locking ring removal tool or a brass drift and remove the locking ring.
  4. Remove the fuel pump module.
  5. Remove the seal gasket and discard it.

To install:
  1. Put a light coating of grease on a new seal ring to hold it in place during assembly. Install it in fuel tank ring groove.
  2. Insert the fuel pump module into the fuel tank, then secure it in place with the locking ring. Tighten the ring until secure.
  3. Install the tank in the vehicle.
  4. Install a minimum of 10 gallons of fuel and check for leaks.
  5. Install a pressure gauge on the throttle body valve and turn the ignition ON for 3 seconds. Turn the key OFF , then repeat the key cycle five to ten times until the pressure gauge shows at least 30 psi.
  6. Check for fuel leaks at the fittings.
  7. Remove the pressure gauge.
  8. Start the engine and check for fuel leaks.
2helpful
2answers

Gas gauge reading empty even when tank is full

Usually if the gas gage does not work yes it is true it may be the sensor if it is electronicly controlled. the sncor will more than likley be in the tank. here is how to remove your gas tank.

  1. Before servicing the vehicle, refer to the precautions section.
  2. Relieve fuel system pressure.
  3. Drain the fuel tank.
  4. Remove or disconnect the following:
    • Negative battery cable
    • Fuel filler and vent hoses
    • Fuel tank skid plate
    • Fuel tank wiring connectors
    • Fuel supply and return lines
    • Fuel tank
    • Fuel pump assembly
      7924bg17.gif Fuel pump assembly mounting
To install:
  1. Install or connect the following:
    • Fuel pump assembly
    • Fuel tank. Tighten the bolts to 27 ft. lbs. (36 Nm).
    • Fuel supply and return lines
    • Fuel tank wiring connectors
    • Fuel tank skid plate
    • Fuel filler and vent hoses
    • Negative battery cable
  2. Start the engine and check for leaks.
Not finding what you are looking for?

248 views

Ask a Question

Usually answered in minutes!

Top Harley Davidson Experts

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Sean Wright
Sean Wright

Level 3 Expert

2045 Answers

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Are you a Harley Davidson Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...