20 Most Recent 2005 Suzuki RM-Z 250 Questions & Answers


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/695480-help-asap-05-rmz250-fork-oil-levels
RMZ 250 Fork seal replacement
Suzuki RM Z250 Owner Service Manual Page 211
https://www.partsfish.com/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on May 14, 2019


Hi, Surferguy02 and the usual suspects are:
1. Extremely lean fuel mixture.
2. Dirt, rust, water, or ethanol sludge in the fuel system.
3. Sticky throttle cables.
4. Multiple carburetors not in synchronization.
5. TPS sensor out of adjustment or faulty.
6. Wrong spark plugs for the type of service.
7. Throttle bodies not in synchronization (FI)
8. Faulty O2 sensor.
9. Clogged, stuck, or faulty IAC valve.
10. Aftermarket components are not compatible with ECM.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/628679-rm250-surging-idle
https://www.youtube.com/watch?v=GOULVXZU5JE
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on May 14, 2019


Hi, Phuertau for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/695480-help-asap-05-rmz250-fork-oil-levels
RMZ 250 Fork seal replacement
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on May 14, 2019


Hi, Kyle_brown_2 for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
http://www.allthingsmoto.com/forums/f-114/proper-chain-adjustment-how-do-58524
https://www.youtube.com/watch?v=rP5lu6kCIbo
Suzuki RM Z250 Owner Service Manual Page 211
https://www.partsfish.com/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on May 04, 2019


Hi, Thomas for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/954696-torque-specs
https://www.manualslib.com/manual/826329/Suzuki-Rm250.html?page=253
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on May 04, 2019


Hi, Anonymous and the usual suspects are:
1. Fouled spark plugs.
2. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Loose connection at ignition coil or plug between ignition sensor and module.
5. Spark plug cables in bad condition, shorting/leaking, spark plug cable connections loose check for spark leakage in the dark.
6. A faulty ignition coil or electronic control module.
7. Faulty pulse coil.
8. Faulty CKP, CMP, or BAS sensor.
9. Faulty ignition switch.
10. Faulty run/off switch
11. Tilt sensor needs a reset.
12. Security alarm failing to disarm needs reset
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.dirtbikeaddicts.com/content/threads/2006-rmz-250-no-spark.9232
How to diagnose no spark situation on motorcycle
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on May 04, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/954696-torque-specs
http://dirtrider.net/forums3/threads/95-rmx250-torque-specs-for-head-cylinder-base.151998
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on Apr 27, 2019


Hi, Mark and the usual suspects are:
1. Fouled spark plugs.
2. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Loose connection at ignition coil or plug between ignition sensor and module.
5. Spark plug cables in bad condition, shorting/leaking, spark plug cable connections loose check for spark leakage in the dark.
6. Faulty ignition coil or electronic control module.
7. Faulty pulse coil.
8. Faulty CKP, CMP, or BAS sensor.
9. Faulty ignition switch.
10. Faulty run/off switch
11. Tilt sensor needs a reset.
12. Security alarm failing to disarm needs reset
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/783617-05-rmz250-no-start-help
https://www.dirtbikeaddicts.com/content/threads/2006-rmz-250-no-spark.9232
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on Mar 27, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/705981-rmz-timing
https://www.youtube.com/watch?v=3UdkHPg78B0
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on Mar 27, 2019


Hi, Anonymous and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
rmz 250 starts brefiely then dies
https://advrider.com/f/threads/rm250-dies-when-hot.827977
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on Mar 27, 2019


Hi, Anonymous for more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/241184-kickstarter-is-locked-up
How to properly time and wind your kickstart on assembly YouTube
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on Mar 27, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
http://www.venold.com/tl1000s/specs/torque_specs.html
https://www.manualslib.com/manual/826329/Suzuki-Rm250.html?page=253
Suzuki RM250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2005 Suzuki RM-Z... | Answered on Mar 27, 2019


Hi, Anonymous and the usual suspects are:
1. Faulty ignition coil.
2. Faulty spark plug cables.
3. Faulty temperature sensor.
4. HISS light not going off.
5. Faulty starter motor.
6. Valves adjusted too tight.
7. Spark plug gap too wide.
8. Fuel line has a vapor lock.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/963504-rmz250-wont-start-hot
https://www.vitalmx.com/interstitial?page=https%3A%2F%2Fwww.vitalmx.com%2Fforums%2FMoto-Related%2C20%2FRmz250-2012-hard-to-start-hot%2C1277739
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on Feb 26, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/673100-08-suzuki-rm-z250-oil-change-help
https://www.youtube.com/watch?v=phCyAf7yp-E
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on Feb 26, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.google.com/search?q=2005+Suzuki+RMZ+250+oil+drain+plug+location&tbm=isch&source=univ&sa=X&ved=2ahUKEwjR89Cwm9jgAhXFmVkKHcN9CboQsAR6BAgBEAE&biw=1440&bih=757
https://www.youtube.com/watch?v=phCyAf7yp-E
Suzuki RM Z250 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki RM Z250 Owner Manual

2005 Suzuki RM-Z... | Answered on Feb 26, 2019


If there is not a screw on the side of the carb then look at the top of the carb where the throttle cable connects. The fitting at the top of the carb is threaded and would adjust the carb idle. There may be a similer adjustment at the twist grip but I don't remember one there.

Hope you can rate this solution as a 'FixYa'

2005 Suzuki RM-Z... | Answered on Dec 20, 2015


Check the thermostat in the bike it may not be opening at all sounds like it is not working and also check the water pump as well

2005 Suzuki RM-Z... | Answered on Oct 20, 2015


Hey mac1567 I am having the same problem what did you do to fix it.

2005 Suzuki RM-Z... | Answered on Sep 17, 2015


check compression.may have a bent valve.

2005 Suzuki RM-Z... | Answered on May 27, 2014


see the troubleshooting chart and fix it. God bless you

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2005 Suzuki RM-Z... | Answered on Nov 30, 2013

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