20 Most Recent 2004 Suzuki VL 1500 Intruder LC Questions & Answers


Hi, Neverov1982 for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.jpcycles.com/2001-suzuki-intruder-1500lc-vl1500/headlight-bulbs
Headlight Halogen Bulb Replacement
Suzuki VL1500 Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2004 Suzuki VL... | Answered on Apr 06, 2019


Hi, Llogan12 the vast majority of service, parts fiche, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee of $15 and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available and some were never printed in English. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. If there is no $ sign after the manual link it is free to download.
To download your manual for viewing or printing please click on the blue links below. Good luck and have a wonderful day
Suzuki VL1500K5 Supplementary Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki Intruder VL1500B Owner Manual
SUZUKI VL1500 Intruder LC specs 2003 2004
Suzuki VL 1500 Intruder LC Boulevard C90

2004 Suzuki VL... | Answered on Nov 18, 2018


Hi, Jcmnik70 I would love to help you with your engine or chassis noise but I just loaned my brand new pair of listening ears to your local dealer's chief technician so he could take your bike for a test ride and give you his professional opinion and estimate about your noise and repair cost. If you are a little short on "DRACHMA" and a Dealership is not on your list of fun places to visit then perhaps the list below will help soothe your worried mind so you can make an informed decision.
1. Bearings---SCREECH---WHINE
2. Belts---CHIRP
3. Brake Rotors---BUZZ
4. Cam Chains---CLICKIT
5. Clutches---CHATTER---GRIND
6. Cylinders---PING
7. Fairing Panels---WHISTLE
8. Fenders---SCRAPE
9. Fronk Forks---Plunk
10. Fuel pumps---WHIRR
11. Gears---WHINE
12. Head Gasket---HISS
13. Hydraulic Lifters---TAP
14. Instrument Clusters---BUZZING
15. Kick Starter---GRINDS
16. Pistons---SLAP
17. Power Valves---CLINK---RATTLE
18. Radiators---GURGLE
19. Rear Chains---RATTLE
20. Rear Shocks---SQUEAK
21. Relays---CLICK---BUZZ
22. Shaft Drives---WHIRR
23. Shifting Trans---CLUNK
24. Solid Lifters---TICK
25. Speedometers---bzzz
26. Starters---CLICK
27. Starter Clutch---GRIND---WHIRR
28. Rods Go---KNOCK-KNOCK---who's there, it's me "*****"
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Strange Sound while starting the bike Video sound
Suzuki intruder 1500 sound
Suzuki VL1500K5 Supplementary Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki Intruder VL1500B Owner Manual

2004 Suzuki VL... | Answered on Nov 18, 2018


Hi, Anonymous the vast majority of service, parts fiche, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee of $15 and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available and some were never printed in English. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. If there is no $ sign after the manual link it is free to download.
To download your manual for viewing or printing please click on the blue links below. Good luck and have a wonderful day
Suzuki Intruder VL1500B Owner Manual https://www.partsfish.com/page/oem-parts-for-suzuki Suzuki VL1500K5 Supplementary Service Manual 2004 Suzuki Intruder LC 1500 Suzuki VL 1500 Intruder LC Boulevard C90

2004 Suzuki VL... | Answered on Nov 18, 2018


Hi, Shane for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2006 Suzuki VL 1500 timing marks location Google Search
Timing Marks on Suzuki C50 Volusia
Suzuki VL1500K5 Supplementary Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki Intruder VL1500B Owner Manual

2004 Suzuki VL... | Answered on Nov 16, 2018


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Oil for Suzuki VL Intruder VL 1500 Intruder LC 1998 2004 Which oil is the...
Suzuki Intruder Clutch Fluid Change Instructional Video
Suzuki VL1500K5 Supplementary Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki Intruder VL1500B Owner Manual

2004 Suzuki VL... | Answered on Nov 15, 2018


Hi, Anonymous and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.justanswer.com/motorcycle/57tns-1998-suzuki-intruder-1500-will-run-great.html
2002 Suzuki VL1500 Intruder running and starting issue
Suzuki VL1500K5 Supplementary Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki Intruder VL1500B Owner Manual

2004 Suzuki VL... | Answered on Nov 15, 2018


how to add oil on what, christ on a trike on what be clear.

2004 Suzuki VL... | Answered on May 12, 2018


An electrical part is worn causing ovrheatn. Ignition parts need to b tests..coil. Plugcables ignition module or components on alternator. Get a clymer or haynesmanual

2004 Suzuki VL... | Answered on Mar 16, 2018


Hi, Robert for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
Installing New Spark Plug Instructions
Intruder Spark plugs
Suzuki VL1500 Service Manual
OEM parts for Suzuki
Suzuki Intruder VL1500B Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2004 Suzuki VL... | Answered on Apr 11, 2017


Hi, Chris always go by what Suzuki recommends for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Suzuki, despair not, for a mere zero $ you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
Oil Change for 2005 Suzuki C90
Suzuki C90 Oil Change and Final Gear Oil Boulevard
Suzuki VL1500 Service Manual
OEM parts for Suzuki
Suzuki Intruder VL1500B Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2004 Suzuki VL... | Answered on Mar 21, 2017


Hi, Steve_ogle1 nice novella and we may be neighbors I live in Port St Lucie contact me at xlch@mail.com and let me know where you moved to and if this checklist helped. You may have a charging system issue but if you think it's battery drain issue perform the following tests:
1. Fill acid type batteries to proper levels.
2. Charge battery overnight at 1-2 amps you need 12.5 volts or better after charging.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Hook up battery positive cable, then with your multimeter on the milliamp scale connect one lead to the negative battery post and the other lead to the ground cable. Meter should read 3 milliamps or less, 10 milliamps with a radio, 15 milliamps with radio and CB. If your multimeter reads higher you need to isolate the circuit by pulling fuses and circuit breakers one at a time and observe multimeter for a drop in amperage then get out your test light and track down the short in that circuit.
5. Hook up the multimeter to the battery set it to DC volts and start the engine if multimeter falls below 9.0 volts while cranking you need to perform a proper load test on the battery and replace if necessary.
6. With the engine running at 3600 RPM, the battery should read 14.3-14.7 volts if not continue tests.
7. Unplug the voltage regulator from the alternator at crankcase by the front of the primary cover.
8. To test voltage regulator go to https://www.youtube.com/watch?v=F8EjV0IjW9Q
9. With the multimeter set to the ohms scale, with one lead grounded, touch an alternator pin ohmmeter should read infinity, if not replace the stator.
10. With both leads touching alternator pins multimeter should read 0.1 to 0.2 ohms on 1989 and later models. 0.2 to 0.4 ohms 1988 and earlier models, if not replace the stator.
11. With the multimeter set on AC volts scale, both leads touching alternator pins multimeter should read 16 to 20 volts AC for every 1000 RPM'S 1989 and later and 19 to 26 volts AC for every 1000 RPMS. If not replace the rotor.
12. Check for excessive wattage load from headlight
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
2002 Suzuki Intruder 1500 won start http://www.sloneservices.com/SilverBack/Other-Stuff/VS-1100-chagre-syst.pdf
Suzuki VL1500 Service Manual
OEM parts for Suzuki
Suzuki Intruder VL1500B Owner Manual 

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2004 Suzuki VL... | Answered on Mar 12, 2017


Hi Did you leave the jumper battery hooked up while it was running? It sounds like the dead battery may need to be replaced. Jump it again and leave the jumper battery hooked up and then see if it runs ok. If it does run good you will need to replace the battery. I hope this helps. Rod

2004 Suzuki VL... | Answered on Apr 19, 2016


More info is needed about which model intruder you have, 800,1400 etc... Also what do you mean by airflow adjustment. Typically the airflow is fixed and there are ways to adjust fuel flow only.

2004 Suzuki VL... | Answered on Oct 18, 2014


normal unleaded fuel ok

2004 Suzuki VL... | Answered on Jan 21, 2014


starter valve lowers compression just for starting purposes, many big single cyclinder bikes have them otherwise the compressions too great to kick start them. with yours same idea for the starter, making it easier for the starter to start the bike

2004 Suzuki VL... | Answered on Feb 22, 2013


i add a air with the same wiring work great

2004 Suzuki VL... | Answered on Jun 19, 2012


http://www.bikebandit.com/2004-suzuki-motorcycle-vl1500/o/m6819#sch502265

Here is a schematic, parts list, and prices for your 2004 VL 1500. Friction disks wear out and have to be replaced at regular intervals. Clutch slipping is almost always remedied by replacement of the friction disks.

2004 Suzuki VL... | Answered on Oct 02, 2011


Here's one idea I've came across,haven't tried it yet myself . http://www.moccsplace.com/images/filter/filter.htm

2004 Suzuki VL... | Answered on Aug 12, 2011


Then either the internal gearbox linkages are badly adjusted or the slider wheel for the first gear (the part that actually does the engaging with the dogs/knobs on the gear wheel) is damaged so the normal functioning pushes it out.
To fix that you will have to dismantle the transmission completely, inspect and replace if the faulty part (gear wheel, slider or both), reassemble the gearbox and properly adjust the shift cam and the shift fork it commands. That is a highly complex job that only a good repair shop will be able to do it. You will need to go to a specialized repair shop or a dealer and the job will be expensive.

2004 Suzuki VL... | Answered on Jul 11, 2011

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