20 Most Recent 1999 kawasaki VN 1500 Vulcan Classic Questions & Answers


Hi, Paintsnow the answer to this question is way above my pay grade for this situation, I would call or visit my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.denniskirk.com/kawasaki/vulcan/cable-kit
https://www.vulcanforums.com/forums/16-vulcan-1500/239441-extended-cables.html
https://www.manualslib.com/manual/806813/Kawasaki-Vn1500.html
https://www.partsfish.com/page/oem-parts-for-kawasaki
https://ownersmanuals2.com/kawasaki/vulcan-1500-1999-owners-manual-68987

1999 kawasaki VN... | Answered on Feb 14, 2019


Hi, Funny_bun179 before testing any electrical component in the Starter Circuit it is "IMPERATIVE" that you have a fully charged battery of 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage, the battery is faulty and must be replaced. AGM type batteries fall into this scenario more so than lead-acid batteries. Depending on battery voltage starter relays and starter solenoids can make the same noise when you hit the starter button. You can easily determine which one is at fault by two simple tests:
STARTER RELAY- place your thumb and index finger on the starter relay and press the starter button, if you feel the click then the relay is faulty and needs to be replaced.
STARTER SOLENOID- bridge the positive and negative poles of the solenoid with a jumper wire or small screwdriver if you get a loud clunk then the solenoid needs to be rebuilt or replaced as necessary. If the engine turns over then replace the starter relay.
A motorcycle starter relay is an electronic mechanical switch that has a small coil winding around a piece of metal that requires low amperage and thin wires to be activated. When you turn on your ignition switch power 12 volts is sent to the relay coil which in turn becomes a magnetic contact point that pulls a spring-loaded contact point to itself completing an electrical circuit that allows more amperage necessary to be accessed by the starter solenoid which in turn acts in the same way as the relay but on a larger scale with its stronger heavier contacts making available the necessary amperage to turn the starter motor. If your battery has low voltage it, in turn, makes the magnetic contact point weak in trying to pull its counterpart to make a connection. These relays are usually encased in a plastic housing that is sealed depending on the quality of the product. When activated they will produce a small amount of heat to their metal components which in turn can create the perfect environment for condensation to form depending on weather conditions and how careless you may be with a water hose or sprayer while washing your bike. After a period of time, several months to several years depending on the circumstances this condensation is the starter button for electrolysis and the slow build-up of corrosion which ends by preventing the magnetic contacts in making a solid connection and alerts you to this situation with the customary greeting "CLICK or BUZZ" if you get a single loud "CLUNK" then the starter solenoid is at fault and needs to be rebuilt or replaced as necessary. The relay is inexpensive and needs to be replaced however in a pinch they can be forcibly opened cleaned and resealed with silicone. In a nutshell, motorcycle starter relays take in low amperage and send out higher amperage when activated and for curious minds, the voltage remains constant at whatever your battery reads at the time.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Bike Won START clicks won turn over Kawasaki Vulcan Forum Vulcan Forums
http://tearitupfixitrepeat.blogspot.com/2010/08/if-your-1500-vulcan-wont-start.html
Kawasaki Vulcan 1500 Drifter Service Manual
OEM Parts for Kawasaki
1999 Kawasaki Vulcan 1500 Drifter Owner Manual

1999 kawasaki VN... | Answered on Sep 06, 2018


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
1999 Kawasaki VN 1500 Vulcan Drifter fuse box location Google Search
Fuse Box Location
Kawasaki Vulcan 1500 Drifter Service Manual
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1999 Kawasaki Vulcan 1500 Drifter Owner Manual

1999 kawasaki VN... | Answered on Jul 11, 2018


Hi, Anonymous the answer to this question is way above my pay grade for this situation, I would call or visit my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Dual suspension to monoshock
Can change Kawasaki vn1500 from twin shock to mono shock Google Search
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
1998 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 17, 2018


Hi, Jthendrick23 and the usual suspects are:
1. Fuel cap or fuel tank is not venting properly.
2. Fuel filter clogged.
3. Fuel line pinched or kinked.
4. Vacuum line from the petcock to intake manifold cracked.
5. Float needle and seat sticking.
6. Float level too low.
7. Carburetor bowl vent line clogged/blocked/pinched.
8. Idle adjusting screw set too low.
9. Air/fuel mixture screw set too lean.
10. Idle port, transfer ports, slow air jet clogged.
11. Slow fuel jet clogged.
12. Faulty fuel pump.
13. Faulty auto choke or wiring connection.
For more information about your issue and valuable "Free" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
97 VN800 Classic won idle off the choke Kawasaki Vulcan Forum Vulcan Forums
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/127513-97-vn800-classic-wont-idle-off-choke-runs-terrible-low-rpms.html
http://serwer.robert.webd.pl:30/manual/Kawasaki_VN_1500_87'-99_Service_Manual_ENG.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 13, 2018


Hi, Mykdglfr and the usual suspects are:
1. Dirty air filter.
2. Fuel mixture too rich or the choke has been left on too long.
3. Faulty spark plug.
4. Incorrect spark plug heat range for the engine type or service.
5. Piston rings badly worn or broken.
6. Valve guides are badly worn and/or seals worn, crushed or have come off the valve guide and are pumping oil through it.
7. Spark plug cable weak or leaking check for spark leakage in the dark.
8. Faulty ignition coil.
9. Low RPM nonaggressive riding style.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/155449-1998-1500-vulcan-classic-fouling-plugs-rear-cylinder-only.html
Problem with the Spark Plug on the rear cylinder Kawasaki Vulcan Forum...
http://serwer.robert.webd.pl:30/manual/Kawasaki_VN_1500_87'-99_Service_Manual_ENG.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 13, 2018


Hi, Tonysalsaman and the usual suspects are:
1. Retarded ignition timing.
2. Retarded cam timing.
3. Bent or burnt exhaust valve.
4. Massive air leak.
5. Intake manifold cracked or damaged.
6. Intake manifold seals have failed.
7. Wrong heat range spark plug.
8. Fuel delivery system running too lean.
9. Faulty Map, O2, MAF, TPS, sensors.
10. Faulty advance mechanism.
11. Faulty VOES switch.
12. Aftermarket exhaust headers tubing too thin.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2001 1500 Vulcon Nomad pipes glowing Kawasaki Vulcan Forum Vulcan Forums
https://www.kawasakiforums.com/forum/klx-250s-71/exhaust-header-glowing-red-hot-31298
http://serwer.robert.webd.pl:30/manual/Kawasaki_VN_1500_87'-99_Service_Manual_ENG.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 13, 2018


Hi, Jgott1016 and the usual suspects are:
1. Clutch controls improperly adjusted.
2. Insufficient clutch spring tension.
3. Friction discs or steel discs are worn or warped past specs.
4. New wet clutch not pre-soaked for 24 hours.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2nd Gear Issues Kawasaki Vulcan Forum Vulcan Forums
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/85623-2nd-gear-problem-1500-classics.html
http://serwer.robert.webd.pl:30/manual/Kawasaki_VN_1500_87'-99_Service_Manual_ENG.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 13, 2018


Hi, Nomadbill930 external oil deposits fall into 3 categories:
1. WEEPAGE is oil that is sweated pass gaskets, seals, o-rings, and crankcase seams, it's covered by dry dust and is normal for older engines with lots of miles, no repair is necessary.
2. SEEPAGE is the same as weepage except the deposit is wet and confines itself to a specific area, repair is optional depending on the owner's cleanliness criteria, the deposit location and the amount of "DRACHMA" he is willing to part with
3. LEAKAGE is the same as seepage except it is enough to drop to the ground leaving a spot. Repair as necessary.
To find the source of your oil leak, start at the point where you see oil and trace its path going up and forward, blowing baby powder from the palm of your hand will help in those difficult to see areas if there is too much oil present then buy a spray can of engine degreaser apply it to the affected area then rinse off with a pressure wand or garden hose, use compressed air to blow off excess water or just let it drip dry, take your bike for a 15 minute ride and check for the leak.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
My 1999 vulcan 1500 has an oil leak
1500 1600 Vulcan Common Oil Leaks
http://serwer.robert.webd.pl:30/manual/Kawasaki_VN_1500_87'-99_Service_Manual_ENG.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 12, 2018


Hi, Doug and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Engine randomly cut out and died while riding Vulcan 1500 Classic Carbed...
cutting out back firing Kawasaki Vulcan Forum Vulcan Forums http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Nomad Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 12, 2018


Hi, Anonymous I would love to help you with your engine or chassis noise but I just loaned my brand new pair of listening ears to your local dealer's chief technician so he could take your bike for a test ride and give you his professional opinion and estimate about your noise and repair cost. If you are a little short on "DRACHMA" and a Dealership is not on your list of fun places to visit then perhaps the list below will help soothe your worried mind so you can make an informed decision.
1. Bearings---SCREECH
2. Belts---CHIRP
3. Brake Rotors---BUZZ
4. Cam Chains---CLICKIT
5. Clutches---CHATTER
6. Cylinders---PING
7. Fairing Panels---WHISTLE
8. Fenders---SCRAPE
9. Fronk Forks---Plunk
10. Fuel pumps---WHIRR
11. Gears---WHINE
12. Head Gasket---HISS
13. Hydraulic Lifters---TAP
14. Instrument Clusters---BUZZING
15. Kick Starter---GRINDS
16. Pistons---SLAP
17. Power Valves---CLINK& RATTLE
18. Radiators---GURGLE
19. Rear Chains---RATTLE
20. Rear Shocks---SQUEAK
21. Relays---CLICK&BUZZ
22. Shaft Drives---WHIRR
23. Shifting Trans---CLUNK
24. Solid Lifters---TICK
25. Speedometers---bzzz
26. Starters---CLICK
27. Rods Go---KNOCK-KNOCK---who's there, it's me "*****"
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
1500 engine noise Kawasaki Vulcan Forum Vulcan Forums http://www.kawasakimotorcycle.org/forum/archive/index.php/t-14177-p-2.html
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Nomad Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 11, 2018


Hi, Chet and the usual suspects are:
1. Fouled spark plugs.
2. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Loose connection at ignition coil or plug between ignition sensor and module.
5. Spark plug cables in bad condition, shorting/leaking, spark plug cable connections loose check for spark leakage in the dark.
6. Faulty ignition coil or electronic control module.
7. Faulty pulse coil.
8. Faulty CKP, CMP, or BAS sensor.
9. Faulty ignition switch.
10. Faulty run/off switch
11. Tilt sensor needs a reset.
12. Security alarm failing to disarm needs reset
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
No Spark 2000 Nomad Fixed Kawasaki Vulcan Forum Vulcan Forums
How to diagnose no spark situation on motorcycle
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Nomad Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


1999 kawasaki VN... | Answered on Mar 11, 2018


Hi, Dennis for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
http://www.stromtrooper.com/v-strom-service-maintenance-questions-discussions/22892-clutch-basket-nut-left-right-hand-thread.html
How to get clutch basket nut loose
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
1998 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 11, 2018


Hi, David for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
1999 Kawasaki VN 1500 Vulcan Classic fuse box location Google Search
Fuse Box Location
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-VN1500-Drifter-1999-Owners-Manual.pdf

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 11, 2018


Hi, Anonymous and the usual suspects are:
1. Blown instrument fuse.
2. Faulty sending unit.
3. Faulty wiring between sending unit and gauge.
4. Faulty ground or power connection.
5. Bad fuel gauge.
For more information about your question and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Fuel gauge not working Kawasaki Vulcan Forum Vulcan Forums My 1500 fuel gauge quit working
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Nomad Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 10, 2018


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
1500 Vulcan Oil Pump Gear Circlip Installer
Judges Oil Gear install
http://www.vulcansabs.com/wp-content/uploads/2016/04/Kawasaki-Vulcan-VN1500-Nomad-Classic-Tourer-1998-1999-Service-Manual.pdf
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Nomad Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


1999 kawasaki VN... | Answered on Mar 09, 2018


Hi, Anonymous and the usual suspects are:
1. Wrong coil for service application.
2. Damaged or worn out spark plugs.
3. Spark plug gap too wide.
4. Damaged, leaking, worn out spark plug wires, boots, or center cap connectors check for spark leakage in the dark.
5. Excessive vibration due to the loose mounting bracket.
6. Faulty ground check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/146636-2000-vulcan-1500-electrical-issue-no-spark-no-pump.html
Hello need some help regarding my 97 VN 1500 Was running
http://xn--80azbq.xn--p1ai/failo/Kawasaki_VN1500__87-_99_Service_Manual.pdf
OEM Parts for Kawasaki
1998 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1999 kawasaki VN... | Answered on Mar 07, 2018


Take a look at the exhaust valves. If the exhaust valves are not opening, the pressure will build (sort of like an air compressor). There should be a cam for the intake and the exhaust, make sure the cam and the valves are operating correctly. Also, check your base gasket and head gaskets. If either gasket is too small, it'll boost your cylinder pressure. It is common to switch out the base gasket and/or head gaskets with thinner ones as an inexpensive mod to boost cylinder pressure. Lastly, too much carbon on the piston head or cylinder head can boost cylinder pressures (rare); the carbon can be a problem which can lead to detonation as well.

1999 kawasaki VN... | Answered on Feb 11, 2018


Hi, Tamakafelix for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Vulcan 1500 Classic setting the timing part 1
Vulcan cam adjuster check
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
1999 Kawasaki Vulcan 1500 Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e



1999 kawasaki VN... | Answered on Feb 11, 2018


32 psi front
39 psi rear

Semper Fi,
Z

1999 kawasaki VN... | Answered on Jan 31, 2018

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