20 Most Recent 2002 Harley Davidson XL 1200 S Sportster Sport Questions & Answers


Hi, Richard for this scenario you will need your service/owners manual if you can not find the first and best tool you ever bought for your Harley, despair not, for a mere $7 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below and for more specific information or questions at no charge please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
Vacuum Lines Routing Harley Davidson Forums
2002 1200 Sportster vacuum line routing Google Search
Harley Davidson Manuals Mark Workshop
http://partsfinder.onlinemicrofiche.com/ronnies/showmodel.asp?make=hdmc
http://www.harley-davidson.com/content/h-d/en_US/home/owners/maintain-your-bike/owners-manual.html
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2002 Harley... | Answered on Feb 03, 2017


Hi, Forest the following applies to carbureted also fuel injected models and the usual suspects are:
1. Severely discharged or a damaged battery, 9 volts or lower.
2. Faulty alternator/generator and or voltage regulator.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Faulty main circuit breaker or ignition switch, check for loose connections and continuity.
5. Faulty system and or ignition relay, check for continuity.
6. Faulty ignition coil, ignition/electronic module.
7. Faulty CKP, CPS, CMP, MAP, TPS, O2, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Water or dirt in the fuel system, carburetor or filter.
9. . Restricted, blocked or kinked fuel line.
10. Fuel tank empty.
11. The gas cap is not venting properly or fuel tank venting system blocked.
12. A faulty Fuel Pump, pressure regulator and or fuel injectors.
13. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
14. Needle and seat stuck closed in the float bowl.
For more information about your issue, please visit the websites below, and for specific information or questions, please feel free to contact me at xlch@mail.com. Good luck and have nice a day.
http://fullmanuals.com/search/?q=2002+Harley+xlh+1200s

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Nov 07, 2015


Lwloeksmanto, it's a snap fit try using a small flat blade screw driver on the bottom of the lens. Good luck and have nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 26, 2015


Hi Hellonwhe267, for more information about your question please visit the websites below. Good luck and have nice day.
http://www.harley-davidson.com/content/h-d/en_US/footer/contact-us.html

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 26, 2015


Hi Thor_gierde, for more information about your question please visit the websites below. Good luck and have nice day.
Set Change Override Transport Harley Security Alarm PIN Code No Key Fob...

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2002 Harley... | Answered on Jun 26, 2015


Hi Dhg372, and the usual suspects are:
1. Severely discharged or damaged battery.
2. Loose, corroded or broken battery cable.
3. Alternator not charging or below normal rates.
4. Failed ignition coil, ignition/electronic module.
5. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor.
6. Faulty ignition switch.
7. Water or dirt in fuel system, carburetor or filter.
8. Fuel tank vent system plugged or gas cap not venting.
9. Fuel tank empty.
10. Fuel valve vacuum line broken or carburator vent line closed off.
11. Restricted, blocked or kinked fuel line.
12. Failed fuel pump, pressure regulator and or fuel injectors.
For a prime suspect please visit website below. Good luck and have nice day.
Harley Davidson Wiring Diagrams and Schematics
Harley Davidson Sportster error codes and how to access them

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 26, 2015


Hi Glensimpson, and the usual suspects are:
1. Spark plugs in bad condition or partially fouled.
2. Spark plug cables in bad condition or leaking.
3. Spark plug gap to close or to wide.
4. Faulty ignition coil, module and or sensor.
5. Battery nearly discharged.
6. Damaged wire or loose connections at battery terminals especially the negative cable at "BOTH" ends, ignition coil, or plug between ignition sensor and module.
7. Intermittent short circuit due to damaged wire insulation.
8. Water or dirt in fuel system, carburetor or filter.
9. Fuel tank vent system plugged or carburetor vent line closed off.
10. Carburetor controls misadjusted.
11. Damaged carburetor or intake seals.
12. Loose or dirty ignition module connector at crankcase.
13. Faulty MAP, CKP, and or CMP sensors.
14. Incorrect valve timing.
15. Weak or broken valve springs.
16. Damage intake or exhaust valve.
For a prime suspect please visit website below.
Good luck and have nice day.
Harley Davidson Wiring Diagrams and Schematics
Harley Davidson Sportster error codes and how to access them

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 26, 2015


Hi Todd,
Axle 60-65 ft lbs.
Swing arm 50 foot lbs.
Caliper 15-20 ft lbs.
Good luck and have nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 25, 2015


Hi Anonymous, for more information about your question please visit the websites below. Good luck and have nice day.
Bank Angle Sensor question Harley Davidson Forums
Reset Bank Angle Sensor Harley Davidson Forums HDTalking com
bank angle sensor Twin Forum Harley Davidson Forums

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 25, 2015


Hi Anonymous, great idea have nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on Jun 22, 2015


Hi Anonymous, check wiring harness going to tach. For a free wiring diagram please visit website below:
Harley Davidson Wiring Diagrams and Schematics
Goo luck.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on May 05, 2015


Hi Anonymous, Please visit website below:
Harley Davidson Sportster error codes and how to access them
Good luck

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on May 05, 2015


Hi Anonymous, .040" Good luck

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on May 05, 2015


Hi Anonymous, please see previous question and answer. Thank you

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on May 05, 2015


Hi Anonymous, check compression and do a leakdown test could have bent valve, also check all pin connections at ignition module. Please visit website below for more suspects:
Harley Davidson Sportster error codes and how to access them
Good luck

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 Harley... | Answered on May 05, 2015


TSM

2002 Harley... | Answered on Aug 29, 2014


more than likely it's to the accelerator pump on carb

2002 Harley... | Answered on Aug 20, 2014


Hello. I have a 1999 1200. Need more info, like does it jump into gear while idling in neutral? or is it just slamming hard into gear while shifting into first and then second while riding?

2002 Harley... | Answered on Mar 27, 2014


have a look at your main breather

2002 Harley... | Answered on Nov 18, 2013

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