1987 Suzuki GSX 550 EF - Page 2 - Answered Questions & Fixed issues

Question edited for clarity. RM85 Fork Specs. Bound to be the same forks When adjusting the fork oil level, compress the outer tube fully without the fork spring. ? 09943-74111: Front fork oil level gauge ? Fork oil level (Standard): 124 mm (4.88 in) ? 99000-99001-SS5:SUZUKI FORK OIL SS-05 ? Standard fork oil capacity (each leg): 351 ml or an equivalent fork oil (11.86/12.36 US/lmp oz Free Service manual for the RM85 https://www.manualslib.com/manual/824675/Suzuki-Rm85.html?page=164&term=fork+oil&selected=1#manual Lots of Service Manuals for around $34 https://www.ebay.com/itm/385931112664?hash=item59db4970d8:g:WyUAAOSwkFpj2-n~ More here. https://www.google.com/search?q=1986+suzuki+rm80+service+manual ..

Question edited to add maker. Question moved from Cars and Trucks. Service Manuals

SUZUKI GS1100L 1980 SERVICE MANUAL Pdf Download

ManualsLib https://www.manualslib.com > ... > GS1100L 1980 View and Download Suzuki GS1100L 1980 service manual online. GS1100L 1980 motorcycle pdf manual download. Also for: Gs1100ex 1981, Gs1100ez 1982, ...

• SUZUKI GS1100E OWNER'S MANUAL Pdf Download

  https://www.manualslib.com > ... > GS1100E View and Download Suzuki GS1100E owner's manual online. GS1100E motorcycle pdf manual download. ... Motorcycle Suzuki GS1100L 1980 Service Manual.

https://www.google.com/search?q=1983+suzuki+gs1100+service+manual The pump is mechanical and pumps to the valves and other bearings that needs it. The oil level sight glass is only for that, you won't see it surging around like a washing machine. You have probably moved a wire when installing the new lights and that is causing the oil light to come on. If they are LED replacements, they can cause a whole lot of problems due to their electronic circuitry that is in the base cap of every bulb.. https://www.google.com/search?q=1983+suzuki+gs1100+installing+LED+Lights

99% of all 200cc MC engines engine oil and transmission is all in one the lost users guide is clear on that, get one. or ask your shop of advice, on service?

Take it to your Suzuki dealership for new components to be fitted. Most drivers are insured for theft, so the cost should be covered.

Are there any other light on the dash display? FI refers to the Fuel Injection system. If it is on and staying on it is possibly an electronics fault detected by the ECU, (Electronics Control Unit). You should get a good mechanic to look at this as they will have the correct diagnostic tools.

If the spark plugs are black, it is running rich, end of story, you are dumping too much fuel. You need someone that can do carb tuning on the bike. There is help in the Volusia Forums and it appears to be a known issue.. https://www.google.com/search?q=2004+Suzuki+Intruder+VL1500+running+rich ..

is it a diesel or petrol ?

Fuel starvation will do that. Check the fuel filter.

ck this site.... https://www.thumpertalk.com/forums/topic/1091357-two-stroke-transmission-oil/

Depends on the time it takes them and their hourly rate. I would pose the question to a Suzuki dealership.

More information please. What EXACTLY is it doing? Slack clutch lever? Stuck clutch lever? Crunching or grinding as you try to shift? Grabbing and stalling as it selects the gear? Start at the clutch lever. Check it is pulling the cable then check at the transmission end that the cable is connected and moving with the lever. Next check the lever on the actual transmission. Does it seem too tight or too slack? These will give clues as to where the issue could be. It's a 37 year old bike so is it the original Clutch? Even motorcycle clutches wear out.

The specific steps for accessing the one-way Sprague for the starter in your engine's crankcase cover may vary depending on the make and model of your engine. However, here are some general guidelines:

1. Refer to the engine manual: The first step is to consult the manual for your engine. This will provide you with specific instructions for accessing the crankcase cover and the one-way Sprague.
2. Disconnect the battery: Before working on your engine, always disconnect the battery to prevent accidental electrical shock.
3. Drain the oil: Depending on the engine, you may need to drain the oil from the crankcase before removing the cover. Make sure to have a container to collect the oil.
4. Remove the bolts: Once the oil is drained, remove the bolts that secure the crankcase cover. You may need a socket wrench or other tools to do this.
5. Gently pry off the cover: Use a flathead screwdriver or a plastic pry tool to gently pry off the cover. Be careful not to damage the gasket or any other components.
6. Access the one-way Sprague: With the cover removed, you should be able to access the one-way Sprague. Depending on the engine, you may need to remove other components to get to it.
7. Inspect the one-way Sprague: Once you have access to the one-way Sprague, inspect it for any signs of wear or damage. If necessary, replace it with a new one.
8. Reassemble the engine: Once you have completed the repairs or maintenance, reassemble the engine by following the reverse steps.
9. Refill the oil: Refill the crankcase with the appropriate amount and type of oil.

Remember to always consult the manual for your engine and to take appropriate safety precautions when working on your engine

Unfortunately, I couldn't find a color code diagram for the ignition switch of a GZ250 Suzuki motorcycle. However, the ignition switch usually has the following wires:

1. Red wire: This is the main power supply wire that connects to the battery or the fuse box.
2. Black wire: This wire is usually connected to the ground or the frame of the motorcycle.
3. Brown wire: This wire is connected to the starter solenoid or the starter button.
4. Yellow wire: This wire is connected to the lighting system, such as the headlight, turn signals, and brake lights.
5. Blue wire: This wire is connected to the ignition system, which includes the spark plugs, coils, and other ignition components.

It's important to note that the color coding may vary depending on the model and year of the motorcycle. If you need further assistance, I recommend consulting a Suzuki dealer or a certified motorcycle mechanic. They will have the knowledge and experience to help you with your specific motorcycle model.

turn headlights on, measure voltage, if they don't come on the battery is bad

Here is a general fuel line diagram for a 1990 Suzuki RF 600 Katana:

1. Fuel tank: The fuel tank holds the gasoline and is typically located on top of the motorcycle frame.
2. Fuel petcock: The fuel petcock is a valve located on the bottom of the fuel tank that controls the flow of gasoline to the engine.
3. Fuel filter: The fuel filter is located between the fuel tank and the carburetors and helps to remove impurities from the gasoline.
4. Fuel lines: The fuel lines connect the fuel tank, petcock, fuel filter, and carburetors together in a specific sequence.
5. Carburetors: The carburetors mix the gasoline with air and deliver the mixture to the engine cylinders for combustion.

The exact fuel line routing and connections may vary depending on the specific model and year of the Suzuki RF 600 Katana, so it is important to refer to the owner's manual or a detailed service manual for accurate information. Additionally, any modifications or repairs to the fuel system should be done by a qualified technician to avoid damage to the motorcycle or injury to the rider.

The rectifier on a 2001 Suzuki Intruder 800 is typically located near the battery, under the seat. It is usually attached to a bracket or secured with screws to the motorcycle's frame. To locate the rectifier, you may need to remove the seat and possibly the side panels. Once you have access to the battery, follow the wires that are connected to it. The rectifier should be mounted nearby and have wires connected to it as well. If you're having trouble locating the rectifier or need further assistance, I would recommend referring to the motorcycle's owner's manual or consulting with a qualified motorcycle mechanic.

Yes, you will need to split the casing in order to replace the kick start shaft. The exact details of the process vary depending on the model of your dirt bike, but it will likely involve draining the engine oil, removing the side cover and clutch, and then removing the kick start shaft. Once the shaft is out, you can replace it with the new one and reassemble the engine.