kawasaki VN 1500 Vulcan Classic - Popular Questions, Answers, Tips & Manuals - Page 8


See the HOW-TO in the wiki section of the site www.ex-500.com

kawasaki VN 1500... | 14 views | 0 helpful votes


Hi, Anonymous you need "FIVE" things in order for a cylinder to run properly:
1. FUEL: in order to validate your not getting fuel spray some starting fluid into the air cleaner and hit the starter button, if it fires up and runs for a few seconds then you know you have a fuel delivery issue. Multi carb banks should be bench "SYNC"
2. SPARK: remove the spark plug and with it connected to the spark plug cable ground the threads to something metal you should see a bluish white spark if not you have a faulty spark plug, spark plug cable, ignition coil, condenser, CKP, ECM, sensor or the wiring in between.
3. COMPRESSION: you must have at least 80-100 PSI for most bikes, multi-cylinder engines should be within 10-15% of each other if not perform a leak down test you may have a burnt or bent valve or hole in the piston or broken rings.
4. CAM TIMING: confirm your timing marks are aligned to see if the cam chain or adjuster are worn out and the chain has skipped a couple teeth.
5. IGNITION TIMING: on older bikes check to see if your points have not closed up, timing plate has not become loose and confirm with a timing light for proper retard and advance functions, on newer bikes where timing is controlled by an ECM and is nonadjustable check you CKP, TPS, MAP, O2, sensor or its counterpart for integrity.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Front cylinder not firing on 1500 Kawasaki Vulcan Forum Vulcan Forums
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/102776-no-fire-rear-cylinder.html
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
1997 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1997 kawasaki VN... | 70 views | 0 helpful votes


If the lever was fine as you bled it then the problem lies elsewhere, either the slave cylinder is stuck or the push rod mechanism in the clutch itself is assembled wrong.

1997 kawasaki VN... | 306 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Rear turn signal assembly Kawasaki Vulcan Forum Vulcan Forums
97 Vulcan 1500 Rear Turn signal replacement Gary
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
2003 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2003 kawasaki VN... | 52 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has a wiring diagram in the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Torque Specifications For the Vulcan 1500 Series
1996 Kawasaki VN 1500 Vulcan Classic Motorcycle Specs
http://xn--80azbq.xn--p1ai/failo/Kawasaki_VN1500__87-_99_Service_Manual.pdf
OEM Parts for Kawasaki
1996 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1996 kawasaki VN... | 45 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Water temperature sensor replacement Kawasaki Vulcan Forum Vulcan Forums
How to test your fan temp thermostat switch
Kawasaki Vulcan 1500 Classic Fi Service Manual
OEM Parts for Kawasaki
2002 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2002 kawasaki VN... | 182 views | 0 helpful votes


Backfiring is a sign that you have an air leak somewhere. Check the vacuum lines on the throttle body, they become old and crack.

1996 kawasaki VN... | 115 views | 0 helpful votes


Undo your carb bowl bleed screws to make sure you are getting fuel, then retighten. If you have fuel from the bowl, that just tells you that you have fuel in the bowls. If no fuel check two things, that your fuel cock is working. If it is a simple gravity device it is possible that your petcock is clogged. If vacuum operated check your vacuum lines for splits and cracks. If it is an electric pump, check for pump operation when first turning on the key. You should hear it priming, then stop. If it doesn\'t do this, check your fuel pump fuse, and replace with a known good one of the same rating. Failing this, it will most likely be a dud fuel pump.

1996 kawasaki VN... | 110 views | 0 helpful votes


try screwing the bolt of the fuuel holderr in the carborator, whhichh is generally used for overflow, screw it tight ,

1996 kawasaki VN... | 349 views | 2 helpful votes


Hi, Anonymous the vast majority of service, parts fiche, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee of $15 and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available and some were never printed in English. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. If there is no $ sign after the manual link it is free to download.
To download your manual for viewing or printing please click on the blue links below. Good luck and have a wonderful day
Kawasaki Vulcan 1500 Classic Fi Service Manual
OEM Parts for Kawasaki
2003 Kawasaki Vulcan 1500 Classic Owner Manual
2003 Kawasaki Vulcan 1500 Classic
https://en.wikipedia.org/wiki/Kawasaki_Vulcan_1500_Drifter

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 kawasaki VN... | 44 views | 0 helpful votes


Check that you have a god bulb and a good ground, broken wire or connecter

1997 kawasaki VN... | 41 views | 0 helpful votes


Stuck in 1st and neutral is correct on a Kawasaki...2nd won't engage until the output shaft is turning at approx. 12 mph. This is to make neutral easier to find at a standstill. If you spin the back wheel to a decent speed by hand then second should engage. The stalling problem when trying to pull away is due to the sidestand switch...it's either sticking or not engaging with it's activating bracket properly. If it stalls as soon as you put it in 1st then the microswitch on the clutch lever has a problem also...

2000 kawasaki VN... | 174 views | 1 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has a wiring diagram in the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Front cylinder not firing on 1500 Kawasaki Vulcan Forum Vulcan Forums
http://www.kawasakimotorcycle.org/forum/kawasaki-cruisers/102776-no-fire-rear-cylinder.html
http://xn--80azbq.xn--p1ai/failo/Kawasaki_VN1500__87-_99_Service_Manual.pdf
OEM Parts for Kawasaki
1997 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

1997 kawasaki VN... | 37 views | 0 helpful votes


Sounds like a fueling problem - either have the fuel injection looked at and maybe new injectors- or have the carbs checked - you haven't really gone into any detail about the bike , the mods to the bike , the year model are you at sea lvl?
If you have added a set of pipes or a new free flow air filter it will change the jetting/air fuel mix.

kawasaki VN 1500... | 103 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has a wiring diagram in the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Gas Tank Removal Kawasaki Vulcan Forum Vulcan Forums
1996 kawasaki vulcan tank removal 3
Kawasaki Vulcan 1500 Classic Fi Service Manual
OEM Parts for Kawasaki
2003 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2004 kawasaki VN... | 60 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Rear brake light switch cleaning Kawasaki Vulcan Forum Vulcan Forums
Adjust front rear brake light switches Kawasaki Vulcan 750 Forum Kawasaki...
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
2000 Kawasaki Vulcan 1500 Classic Fi Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2000 kawasaki VN... | 69 views | 0 helpful votes


Hi, Anonymous and the usual suspects are:
1. Clutch cable adjusted too tight.
2. Pressure plate center screw adjusted too tight
3. A broken clutch rod.
4. Slave cylinder piston stuck.
5. Clutch plate missing from the clutch pack.
6. Clutch plates have worn past minimum specifications.
7. Clutch plates crystallized due to incompatible oil.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Clutch not fully engaging Help Kawasaki Vulcan Forum Vulcan Forums
clutch will not engage
Kawasaki Vulcan 1500 Classic Fi Service Manual
OEM Parts for Kawasaki
2002 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2002 kawasaki VN... | 69 views | 0 helpful votes


Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Kawasaki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
How To Adjust Your Valves
How to Adjust Valves Valve Clearance on Motorcycle Kawasaki Vulcan
Kawasaki VN1500 Service Manual
OEM Parts for Kawasaki
2001 Kawasaki Vulcan 1500 Classic Owner Manual

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2001 kawasaki VN... | 50 views | 0 helpful votes

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