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Posted on Apr 21, 2011
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I have a 2004 chevy durahmax the fuel gage doesnt work i have ran outta fuel 2x bc when its on 1/4 tank its really empty how do i fix it bc this is getting rediculous

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  • Posted on Apr 21, 2011
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Joined: Apr 17, 2011
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It sounds like you need to replace the sending unit which is located in the fuel tank and is part of the pump unit. Some you can buy just the sending unit and others it comes as a module which means the pump and sending unit come together. Not sure what yours has. When changing I find it easier to remove the bed that to drop the fuel tank.

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I have a 94 chevy s10 and my gas reads empty while i drive.but when i shut off the truck the gauge moves to different readings.

Is......the problem--"the gas gage reads empty when there is fuel in the tank. OR, The gage moves when the key to turned off ?

If it's the first,
You will need to test the gage and through process of elimination, determin if the Sending unit inside the fuel tank has gone Bad.

If its the second ? - Electrical gauges will move when powered down. Normal

Testing the gauge may not be easy - just depends on your ability.
It is a simple 2-wire gauge circuit, when disconnect (usually need the fuel tank) the gage reads in one direction (either full or empty)
then when shorted-the gage reads in oppisite direction.

Of course you must select the correct wires or you may short out the wrong circuits!! Most GM vehicles use a purple wire & black wire.

A quick method I have used to check the in-take part of the gauge is this.
1st. know there is gas - 1/2 tank works best.
2nd driver's door open, key in run position, engine not running.
3rd gently lift up on the door then let if come back down, gently.
just enough to cause the gas to slosh around.
4th - keep an eye on the gas gage, a bad sending unit in the take will show up as a "twitchy" needle.

Of course, if the gage never leaves empty - sloshing won't work.
I have a known good sending unit I can plug into the vehicle and simulate different levels of fuel - if the gas gage works, I know the problem is in the tank.

Let us know.

Dave
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