1996 Toyota 4Runner Logo
Posted on Feb 05, 2011
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How to replace a starter for a 96 toyota 4runner, 4wd, 6cyl

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  • Posted on Feb 05, 2011
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  1. Connect the battery ammeter to the starter as shown in the illustration.



how to replace a starter for a 96 toyota 4runner, - 0900c15280060948.jpg enlarge_tooltip.gif

Fig. Fig. 4: Make the connections to the battery, ammeter and starter as shown here

  1. Check the rotation of the starter, it must be smooth and steady with the pinion gear moving outwards. Compare the ammeter reading to the starter specifications chart.

REMOVAL & INSTALLATION

See Figure 5
Replacing the starter while the engine is cold is recommended. A hot engine can result in personal injury.
  1. Disconnect the negative battery cable.
  2. Remove the nut and disconnect the battery cable from the magnetic switch on the starter motor.
  3. Disconnect the remaining electrical connections at the starter.
  4. Remove the nuts and/or bolts securing the starter to the bell housing, then pull the starter toward the front of the vehicle to remove.

To install:
  1. Insert the starter into the bell housing being sure that the starter drive teeth are engaged with the flywheel teeth, not jammed against the flywheel.
  2. Tighten the attaching hardware to 29 ft.how to replace a starter for a 96 toyota 4runner, - 0900c15280060949.jpgplace all electrical connections.



0900c15280060949.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 5: Exploded view of a common starter mounting found on Toyota trucks

  1. Connect the positive battery cable (starter wire) to the starter.
  2. Connect the negative battery cable.

RELAY REPLACEMENT

See Figure 6
The starter relays on most of your Toyota trucks are located either in the relay block in the engine compartment or on the drivhow to replace a starter for a 96 toyota 4runner, - 0900c1528006094a.jpg block. The cover for the relay compartments should be marked, "starter'' or the relay will have a part number with a suffix of 28300-XXXXX. Simply locate the relay, pull it out, and install a new one if needed.


0900c1528006094a.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Fig. 6: The relay may be located in the driver's side junction block or in the engine compartment relay block

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b08302c.jpg

Fig. Unfasten the starter mounting bolts . . .

97360a1.jpg

Fig. . . . then pull the starter toward the front of the vehicle to remove it (other components removed for clarity)
  1. Disconnect the negative battery cable.
  2. Remove the nut and disconnect the battery cable from the magnetic switch on the starter motor.
  3. Detach the remaining electrical connections at the starter.
  4. Remove the nuts and/or bolts securing the starter to the bell housing, and then pull the starter toward the front of the vehicle to remove.
To install:
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ec2db09.jpg



Fig. Exploded view of a common starter mounting found on Toyota trucks
  1. Connect the positive battery cable (starter wire) to the starter.
  2. Connect the negative battery cable.
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baf1623.jpg

Fig. The starter motor on this 2UZ-FE engine is installed under the intake manifold between the cylinder heads, making it a lengthy procedure to perform
  1. Disconnect the negative battery cable.
  2. Remove the cosmetic/acoustic engine cover.
  3. Disconnect the accelerator cable and intake air connector.
  4. Remove the intake manifold assembly. For additional information, please refer to the following topic(s): Engine Mechanical, Intake Manifold.
  5. Remove the two bolts holding the starter motor to the engine block and lift the starter away from the block.
  6. Detach the electrical connectors from the starter and remove the starter from the vehicle.

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