Timing Belt & Sprockets
Removal & Installation
3.2L Engine
To Remove:
TDC compression stroke timing marks
After timing belt is removed, never turn camshaft and crankshaft independently. Do not remove J 42069-1 and the J 42069-2 or other suitable tools while the belt is removed.
Timing Belt & Sprockets
To Install:
WARNING
When installing a new or used timing belt, the directional arrows on the timing belt must be matched with the rotation of the crankshaft. Arrows are printed on the timing belt indicating the required direction of travel. When installing the timing belt, ensure the arrows are traveling clockwiseMarks on timing belt
Install the timing belt with the engine at room temperature.
Start at the crankshaft sprocket by aligning the double dash TDC mark on the timing belt with the marks on the oil pump housing and on the crankshaft sprocket.
Use of J 42069-30 or other suitable tool
Wedge the J 42069-30 or other suitable tool between the oil pump housing and timing belt in order to prevent the belt teeth from jumping the crankshaft sprocket teeth.
Installation of timing belt
Route the timing belt through the timing belt tensioner (B).
Slip the timing belt through camshaft gears 1 and 2 simultaneously (C), ensuring the dash marks on the timing belt align with the marks on the camshaft gears and the notches on the rear timing belt cover.
Route the timing belt through the upper idler pulley (D).
Slip the timing belt through camshaft gears 3 and 4 simultaneously (F), ensuring the dash marks on the timing belt align with the marks on the camshaft gears and the notches on the rear timing belt cover.
Timing marks @ 3 degrees BTDC
Using the J 42098 or other suitable tool, rotate the crankshaft counter clockwise to 3 degrees BTDC, allowing the timing belt to slide on the J 42069-30 or other suitable tool.
Install or connect the following:
Lower idler pulley and spacer with the timing belt
Lower idler pulley bolt
Torque to 30 ft. lbs. (40 Nm)
Turn the crankshaft back to TDC
Timing Belt & Sprockets
Apply tension to the timing belt, at the upper idler pulley by turning the high point of the eccentric to approximately the 9 o'clock position the idler pulley locking bolt, while holding the eccentric with the J 42069-40 or other suitable tool, until snug.
Setting the initial timing belt tension
Rotate the tensioner eccentric counter clockwise to full stop, turn the eccentric back until the reference mark is 1 mm (0.03 inch) over the flange.
Tighten the timing belt tensioner locking nut until snug.
Marks on timing belt
Inspect the alignment marks on the timing belt to ensure that they are aligned with the appropriate reference points on the camshaft gears, the rear timing belt cover and on the oil pump housing.
Remove tools
Remove the J 42069-30 or other suitable tool, the J 42069-1 and the J 42069-2 or other suitable locking tools from the engine.
Rotate the crankshaft clockwise 2 revolutions using the J 42098 or other suitable tool until the # 1 cylinder is 60 degrees BTDC.
Using the J 42069-10 or other suitable tool
Install the J 42069-10 or other suitable tool to the crankshaft sprocket with the knurled bolt.
Rotate the crankshaft in the engine rotational direction, clockwise using the J 42098 until the lever of the J 42069-10 or other suitable tool firmly contacts the water pump pulley flange.
Secure the moveable lever of the tool to the water pump pulley flange.
NOTE: The alignment marks on the timing belt will no longer align with the marks on the camshaft gears after one or more engine revolutions. Timing marks aligned
Inspect the alignment of the reference marks on the camshaft gears with the notches on the rear timing belt cover, as well as the mark on the crankshaft sprocket and oil pump housing.
NOTE: The reference marks on both sets of the camshaft gears must match exactly with the marks on the J 42069-20 or other suitable tool checking gage. Inspect timing gear alignment with J42069-20 or other suitable tool
Use the J 42069-20 to inspect the alignment of the camshaft gears 3 and 4.
Use the J 42069-20 to inspect the alignment of the camshaft gears 1 and 2.
Timing belt final tension
Loosen the timing belt eccentric locking nut.
Turn the eccentric counter clockwise to full stop, then back to the following specification:
NEW BELT - until the reference mark is 3 - 4 mm (0.11 - 0.157 inch) (1) above the datum line.
USED BELT - until the reference mark is aligned with the datum line.
Tighten the timing belt tensioner eccentric locking nut
Torque to 15 ft. lbs. (20 Nm)
Tighten the upper idler pulley bolt
Hold the upper idler pulley eccentric in place with the J 42069-40 or other suitable tool
Torque to 30 ft. lbs. (40 Nm)
Remove the J 42069-20 or other suitable tool from the camshaft gears.
Remove the J 42069-10 or other suitable tool from the engine.
For final inspection::
Rotate the crankshaft in the engine rotational direction, clockwise 2 revolutions using the J 42098 or other suitable tool until reaching 60 degrees BTDC.
Install the J 42069-10 or other suitable tool to the crankshaft sprocket.
Rotate the crankshaft in the engine rotational direction, clockwise using the J 42098 until the lever of the J 42069-10 or other suitable tool firmly contacts the water pump pulley flange.
Secure the moveable lever of the tool to the water pump pulley flange.
Inspect the alignment of the reference marks on the camshaft gears with the notches on the rear timing belt cover, as well as the mark on the crankshaft sprocket and oil pump housing.
Use the J 42069-20 or other suitable tool to inspect the alignment of the camshaft gears 3 and 4.
Use the J 42069-20 or other suitable tool to inspect the alignment of the camshaft gears 1 and 2.
If the reference marks on the camshaft gears do not match exactly, timing belt adjustment IS REQUIRED.
If the reference marks match exactly, further timing belt adjustment IS NOT necessary. Continue with reassembly of the engine.
Remove the J 42069-10 and the J 42069-20 or other suitable tools.
Install or connect the following:
Crankshaft damper
Timing belt cover
Test drive the vehicle to confirm repairs.
I would recommend purchasing the manual and following the instructions page by page as outlined in the manual because it's kind of hard to cut and paste it from my online resource to fixya.com due to memory limitations.
asads
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Pg1
Below is the master help link
provided to go through belt routing diagram:---Timing belt, drive belt,
serpentine belt, accessory belt, fan belt, engine belt routing diagrams for all
types of car models?
Click the link below: ----
http://carbeltrouting.blogspot.in/2012/02/timing-beltdrive-beltserpentine.html
----------This will help. Thanks.
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