Four-wheel drive not working. No light on swtich. New transfer case motor. Checked the fuses and the four-wheel drive switch. What can it be?

Which of these does your vehicle have ?

Transfer Case - NVG 233-NP1 (Two Speed Selectable)
Transfer Case - NVG 136-NP4(One Speed Automatic)

The New Venture Gear NV233 is an electronic shift transfer, with the following three modes of operation, Two-wheel drive high range, Four-wheel drive high range, Four-wheel drive low range. The gear reduction for low range is provided by a planetary gear set. The floor-mounted shifter has been eliminated. A switch, located on the upper right side of the instrument panel, is used to select the operating range. The indicator lamps on the switch show the current mode of operation. When the four-wheel drive has been selected, the four-wheel drive indicator lamp on the switch is designed to turn on when the front axle has engaged.


Automatic Transfer Case
The single speed automatic transfer case system shifts automatically from rear wheel drive to four wheel drive when the transfer case shift control module (TCSCM) senses the difference in rotation speed of the front propeller shaft and the rear propeller shaft . Two vehicle speed sensors, one located at the rear output shaft area of the transfer case, and the other, located at the front output shaft area of the transfer case, send front and rear propeller shaft rotation speed information to the TCSCM.
When the front and rear output shaft rotations remain the same, the TCSCM sends pulse width modulation signals to the encoder/motor to keep the transfer case in rear wheel drive. When the front and rear output shafts rotations are different, the shift control module sends pulse width modulation signals to the encoder/motor to engage the transfer case into four wheel drive.
The system will automatically transfer a percentage of torque to either the front or rear axles as required to stop all wheel slip. When the front and rear output shafts rotations return to the same speed rotation, the shift control module sends pulse width modulation signals to the encoder/motor to position the transfer case back into rear wheel drive.
When the transfer case is engaged into four wheel drive, a lamp indicator on the instrument cluster will light. The automatic transfer case system is completely automated, no transfer case control button switching system is required.

Do you know what diagnostic trouble code's are ?

DTC C0300 Rear Speed Sensor Malfunction
DTC C0305 Front Speed Sensor Malfunction
DTC C0308 Motor A/B Circuit Low
DTC C0309 Motor A/B Circuit High
DTC C0310 Motor A/B Circuit Open
DTC C0315 Motor Ground Circuit Open
DTC C0374 General System Malfunction
DTC C0376 Front/Rear Shaft Speed Mismatch
DTC C0550 ECU Malfunction
DTC C0611 VIN Information Error
DTC C0895 Device Voltage Malfunction

Not OBD2 engine code's .

Take a look at the wiring to the transfer case and the actuation motor it can also be the control module

Which do you have ?
Transfer Case - NVG 236 (Two Speed Automatic)
Transfer Case - NVG 233-NP1 (Two Speed Selectable)
The NV236 transfer case is an automatic transfer case with three drive ranges. Shifting from rear wheel drive to four wheel drive is done automatically when the transfer case shift control module receives wheel rotating slip information from the speed sensors. The transfer case shift control module then engages the transfer case motor/encoder to position the transfer case from rear to four wheel drive. When the transfer case shift control module receives information that the wheel rotation is the same on both axles, the transfer case shift control module sends position information to the motor/encoder to put the transfer case back into rear wheel drive. The three drive ranges are 2HI, 4HI, and 4LO. The 2HI position is for normal driving with the rear wheels pushing the vehicle. The 4HI, position is for driving through sand, snow, mud, gravel, or heavy rain at normal or slightly below normal speeds. The 4HI engages the front axle to allow for four wheel drive. The front axle is pulling the vehicle, and the rear axle is pushing the vehicle. The 4LO range is used for off road driving, heavy snow, deep mud, or shallow fording. The 4LO is similar to the 4HI except that the gearing in the transfer case is set for low speed and high torque. The NV236 is manufactured at Syracuse New York by New Venture Gear a division of New Process Gear for General Motors.
Is the switch light on or flashing ? If you have automatic 4x4 there are several DTC'S that can set >
DTC B2725 ATC Mode Switch Circuit Malfunction DTC C0300 Rear Speed Sensor Malfunction DTC C0305 Front Speed Sensor Malfunction DTC C0308 Motor A/B Circuit Low DTC C0309 Motor A/B Circuit High DTC C0310 Motor A/B Circuit Open DTC C0315 Motor Ground Circuit Open DTC C0323 T-Case Lock Circuit Low DTC C0324 T-Case Lock Circuit High DTC C0327 Encoder Circuit Malfunction DTC C0362 4LO Discrete Output Circuit High DTC C0367 Front Axle Control Circuit High DTC C0374 General System Malfunction DTC C0376 Front/Rear Shaft Speed Mismatch DTC C0387 Unable to Perform Shift DTC C0550 ECU Malfunction DTC C0611 VIN Information Error

i would change it ,but wen pull it out try to test it first. check yr fuse & floods

It's the transfer case motor.I had the same problem exactly and replaced, now it works great. Part is about $100.00 ( aftermarket ) .Ifyou are going to replace yourself you will have to remove front drive shaft and remove yoke from transfer case with an impact wrench for clearance to remove transfer case motor . When you put the new transfer case motor in make sure you line up slot with grove in transfer case motor. Good Luck.

You probably have a bad encoder motor.It is located on the side of the transfer case on the drivers side.It is black.The other problem they had with these was the switch but you have already replaced this so your next thing is the encoder motor.Hope this helps.Good luck.

Hi:
Your four wheel drive push button system has only 3 components, so there is a way to narrow down what is blowing the fuse:

the system includes the push button panel and indicator light, the shift control module, and the shift control motor.

The shift control motor is the only part that can draw enough current to blow the fuse. If for some reason the transfer case is jambed up, that could blow the fuse too...So if you are planning on attempting repair yourself:

first, unplug the connector off of the shift control motor, and see if the fuse still blows.. if not, then remove the shift control motor from the side of the transfer case and plug it back in to the harness and see if the fuse blows. If so, then the shift control motor is bad, if the fuse doesnt blow then you need to check out your transfer case.

the motor on the back of the transfer case may be stuck knock on the motor lightly with a hammer when switching the the switch May need a motor

first of all when u push the button is there any noise under the car if not the motor on the transfer case could be bad first check all fuses in owners manual some could be under the hood
if u have power and have a noise under the car it could be the plastic inserts on the shift fork inside the transfer case it will have to come out!!!!!! the shift motor is on the drivers side of the transfer case and held in by three bolts remove the front drive shaft first with the motor loose try the shift motor
and see if it turns watch out for the metal shield behind the motor if it doesn't turn it is probably bad
hope I helped the last one I fixed I took the motor loose (let it hang) checked it out it worked when I put it back together ?????????? good luck

The four wheel drive systems in these vehicles are simple. The push button controls the four wheel drive computer. The computer tells the encoder motor (on transfer case) to shift. When the transfer case shifts there is a vaccum switch on the transfer that is activated which sends vaccum to the accuator under the battery. The accuator pulls a cable to lock the front axle in. This covers all s series trucks and suv's with push button four wheel drive but not with auto or all wheel. Now to answer some questions. If your push button is lit up but will not go in to four high you should try to reset the four wheel drive computer. To reset pull the courtesy light and atc fuses for sixty seconds install fuses then cycle key on and off 5 times. If your transfer case shifts but your front end does not lock in check for vaccum at the switch on the transfer case in and out. If no vaccum out replace switch motormite number 49315 at parts store. If you have vaccum out check accuator.