Hi ive got a 1996 isuzu bighorn ive attempted to change the timing belt but the injector pump pulley moved when i took the belt off. i put it back where i thort it was and tried a tooth either way but no luck. there are marks on the pulleys but no marks on the housing to line them up with. any chance of a diagram to show where the marks need to point? 1996 ISUZU BIGHORN VIN:UBS69GW-8155226 MODEL: UBSIVF ENG: RJC

Question 1

1helpful

1answer

Timing belt change on 92 bighorn 4jg2.bolts into both cogs, tdc etc.now it runs rough and heaps of smoke, checked timing belt 2x rotations back to tdc and bolts lined up Possibly pump timing?

fuel pumps ( diesel pumps) that are belt driven are spring loaded for the timing
you cannot remove and replace the belt as the pulley will move 1 tooth put of time
check where the timing mark on the pump pulley is when the crank and camshaft marks are on the spot and readjust to the mark where it should be

Jul 29, 2015 • Cars & Trucks

0helpful

1answer

Isuzu bighorn lotus 1996 4wd diesel just stuck 2nd hand gear box from another big horn truck same model put everythng back toghter but it still want move i hookd everythng right as it come out and i want...

pump in transmission

Nov 06, 2013 • Cars & Trucks

1helpful

1answer

I need a fan belt diagram for a 1994 bighorn

Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.

Hope that helps. and good luck out there in the country side.

Apr 08, 2012 • Cars & Trucks

0helpful

1answer

99 amigo Timing???????

you should not change the belt maybe now its not in the same position and that's a big problem

Mar 13, 2012 • 1998 Isuzu Amigo

3helpful

1answer

Alternator belt diagram for isuzu bighorn

All above is Bull Sxxxt. Isuzu bighorn Alternator belt only drives water pump (fan) and alternator. Size of belt is 17x1000 and its a tight fit onto pulleys so it makes you think its wrong belt, but trust me its not. As if you get 17x1025 or 17x1050 belt you wont get it tight correctly due to not enough adustment on alternator. To change/adjust the belt very simple. Loosen 3 bolts (14mm socket) on power steering pump (its 2 belts that diving power steering and air con), loosen tensioner on p/s pump. Remove those 2 belt - to get access to alternator belt adjustment bolts. There are 2 bolts you will need to loosen One at the bottom of alternator (14mm socket and 25mm extension bar to get it easier) another one is 12mm on tensioner rail. Than adjust tension by screwing 12mm long bolt that mounted across the tensioner rail until you get tension correct. Correct tension is about 68kg. But i do it just to get it nicely tight without too much of sag. REMEMBER DO NOT OVERTIGHTEN the belt as you will crush berings on water pump or alternator.

Jan 12, 2012 • Cars & Trucks

0helpful

1answer

I had to change my 1996 Mercury Mystique Water pump. I took off the timing belt and everything and replaced the water pump and put the timing belt back on and kept the pulleys lined up where they were. I...

how do i get the bottom timing pulleys off so i can get the water pump out of my 1996 mercury MISTAKE!!! OH I mean Mystigue

Jan 31, 2011 • 1996 Mercury Mystique

10helpful

1answer

Where are the timing marks on a 3.1 td bighorn

Only one timing mark which is on the main shaft. The injector pump and camshaft are timed with a bolt.. their is a small hole in the camshaft and injector pullys and a treaded hole in the engine behind them. Keep turning the engine until the mark on the bottom shaft is looking up and the holes in the pullys are lined with the holes in the engine if you are changing the belt or chain(***.Import) then put in two screw's if you are just checking the timing then a screwdriver will do. Cheers

Aug 18, 2009 • 1996 Isuzu Trooper

9helpful

1answer

Isuzu bighorn diesel 4jg2 engine timing diagram

http://www.jeepolog.com/UserFiles/downloads/trooper_manual.pdf

This site has it .

Aug 13, 2009 • 1994 Isuzu Trooper

1helpful

2answers

Crancshaft pullt jamming up

You must have #1 on TDC and the camshafts on the timing mark to fit a new belt , I rekon yer valves are fouling the piston .
Ignore the mark on the pump pulley .

Nov 25, 2008 • 1998 Isuzu Trooper

1helpful

1answer

Problem to solve

Ok, The steering noise is either the power steering pump or belt! Check the fluid level first.
Sorry but the other questions will need a lot more info!
Had 2 Bighorns an would never buy another! But when there are no probs, these trucks are fantastic!! Frankster016

Oct 25, 2008 • 1996 Isuzu Trooper

Question 2

Anonymous

Master 1,874 Answers
Posted on Nov 27, 2010

Anonymous

Master

Joined: Nov 14, 2008

Answers

1874

Questions

0

Helped

2166848

Points

7058

Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

hi ive got a 1996 isuzu bighorn ive attempted to - tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.

PLEASE DO RATE MY RESPONSE. THANKS!

Related Topics:

Trustworthy Expert Solutions

1 Answer

Anonymous

Add Your Answer

Attachments: Added items

Related Questions:

Timing belt change on 92 bighorn 4jg2.bolts into both cogs, tdc etc.now it runs rough and heaps of smoke, checked timing belt 2x rotations back to tdc and bolts lined up Possibly pump timing?

Isuzu bighorn lotus 1996 4wd diesel just stuck 2nd hand gear box from another big horn truck same model put everythng back toghter but it still want move i hookd everythng right as it come out and i want...

I need a fan belt diagram for a 1994 bighorn

99 amigo Timing???????

Alternator belt diagram for isuzu bighorn

I had to change my 1996 Mercury Mystique Water pump. I took off the timing belt and everything and replaced the water pump and put the timing belt back on and kept the pulleys lined up where they were. I...

Where are the timing marks on a 3.1 td bighorn

Isuzu bighorn diesel 4jg2 engine timing diagram

Crancshaft pullt jamming up

Problem to solve

Not finding what you are looking for?

1996 Trooper

Timing belt change on 92 bighorn 4jg2.bolts into both cogs, tdc etc.now it runs rough and heaps of smoke, checked timing belt 2x rotations back to tdc and bolts lined up Possibly pump timing?

Ask a Question

Check Out the Latest Top Trucks Report!

Top Isuzu Experts

ZJ Limited

Thomas Perkins

Brad Brown

Are you an Isuzu Expert? Answer questions, earn points and help others

Manuals & User Guides

Related Topics:

Trustworthy Expert Solutions

1 Answer

Anonymous

Add Your Answer

Attachments: Added items

Related Questions:

Timing belt change on 92 bighorn 4jg2.bolts into both cogs, tdc etc.now it runs rough and heaps of smoke, checked timing belt 2x rotations back to tdc and bolts lined up Possibly pump timing?

Isuzu bighorn lotus 1996 4wd diesel just stuck 2nd hand gear box from another big horn truck same model put everythng back toghter but it still want move i hookd everythng right as it come out and i want...

I need a fan belt diagram for a 1994 bighorn

99 amigo Timing???????

Alternator belt diagram for isuzu bighorn

I had to change my 1996 Mercury Mystique Water pump. I took off the timing belt and everything and replaced the water pump and put the timing belt back on and kept the pulleys lined up where they were. I...

Where are the timing marks on a 3.1 td bighorn

Isuzu bighorn diesel 4jg2 engine timing diagram

Crancshaft pullt jamming up

Problem to solve

Not finding what you are looking for?

1996 Trooper

Timing belt change on 92 bighorn 4jg2.bolts into both cogs, tdc etc.now it runs rough and heaps of smoke, checked timing belt 2x rotations back to tdc and bolts lined up Possibly pump timing?

Related Topics

Ask a Question

Popular Questions

Isuzu 320 KB v6 camshaft timing diagram posted to wrong forum.

Isuzu bighorn diesel 4jg2 engine timing diagram

Isuzu Trooper (Bighorn) 4JX1 Engine Common rail

2002 ISUZU TROOPER, TOD CHECK LIGHT IS FLASHING,

My ABS light on my Isuzu trooper remain on how can I reset

Check Out the Latest Top Trucks Report!

Top Isuzu Experts

ZJ Limited

Thomas Perkins

Brad Brown

Are you an Isuzu Expert? Answer questions, earn points and help others

Manuals & User Guides