2004 Volkswagen Jetta Logo
Posted on Nov 25, 2010
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Diagram for fan beltover pulleys - 2004 Volkswagen Jetta

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  • Master 1,874 Answers
  • Posted on Nov 26, 2010
Anonymous
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1. The fan belt routing diagram for 2004 Volkswagen Bora 1.4 16V

diagram for fan beltover pulleys - tdisline_26.jpg

2. The fan belt routing diagram for 2004 Volkswagen Bora 1.6 16V

tdisline_27.jpg

3. The fan belt routing diagram for 2004 Volkswagen Bora 1.8 Turbo
tdisline_28.jpg

4. The fan belt routing ddiagram for fan beltover pulleys - tdisline_29.jpg Volkswagen Bora 2.0

tdisline_29.jpg



tdisline_30.jpg
CS = Crankshaft
Gen = Alternator
G = Guide pulley
T = Tensioner pulley
AC = Air Conditioning
PAS = Power Assisted Steering

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How do i replace drivebelt on a 1999 Lincoln Navigator? do i have to remove the cooling fan?

No, you should be able to fish the belt over the fan blades, one at a time. Follow this:
Step 1 Open the hood. Disconnect the negative (black) battery cable.
Step 2 Inspect the fan shroud for the accessory belt routing diagram. If the diagram is missing or illegible, use a pen and paper to draw your own diagram before removing the belt. The new belt must be routed around the pulleys exactly as the old one was.
Step 3 Locate the spring loaded belt tensioner on the front of the engine. There is a small pulley attached to the bottom of the tensioner arm.
Step 4 Slide the square end of the breaker bar into the square hole in front of the tensioner pulley. Rotate the breaker bar counterclockwise and the entire tensioner will move enough to relieve the tension from the belt. Pull the belt out from under the pulley and slowly let the breaker bar retract.
Step 5 Remove the accessory belt from each pulley with your hands. Rotate one of the fan blades to the top side of the engine with your hand and pull the belt around it. Repeat this process until the belt is around all of the fan blades. Pull the belt out of the engine compartment.
Step 6 Route the new belt carefully around each fan blade. Wrap the belt around the crankshaft pulley to begin the belt routing process. Refer back to the belt routing diagram instructions to properly route the new belt around the accessory pulleys.
Step 7 Turn the tensioner counterclockwise again with the breaker bar. Position the new belt evenly under the tensioner pulley. Allow the tensioner pulley to tighten against the belt. Pull the breaker bar out of the tensioner.
Step 8 Reconnect the negative battery cable.
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Isuzu serpentine belt routing diagram for 6VE1, 6VD1, Rodeo, Trooper and Axiom...

Serpentine belt routing diagram for an Isuzu V6 cylinder engine. 6VE1, 6VD1 as fitted to Rodeo, Trooper and Axiom
4b4418d.jpg

  1. Crankshaft pulley
  2. Tensioner
  3. Alternator
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  5. Power steering
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  1. 1 Open the bonnet of the Pajero, and turn the bolt on the centre of the tension pulley with a socket wrench two full rotations. The tension pulley is the pulley directly behind the fan in the upper portion of the front of the engine.
  2. 2 Loosen the adjuster bolt on the tension pulley bracket. This bolt is on the left-hand side, situated in a long horizontal groove.
  3. 3 Slip the fan belt off of the engine. Draw a diagram of the path of the fan belt if the factory printed sticker diagram is no longer in the front of your engine on your Pajero.
  4. 4 Insert the new fan belt, winding it through the various pulleys according to your diagram. Put it on the tensioner pulley last.
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It is a big process
  • Open the hood. Disconnect the negative (black) battery cable.

  • 2

    Inspect the fan shroud for the accessory belt routing diagram. If the diagram is missing or illegible, use a pen and paper to draw your own diagram before removing the belt. The new belt must be routed around the pulleys exactly as the old one was.


  • Locate the spring loaded belt tensioner on the front of the engine. There is a small pulley attached to the bottom of the tensioner arm.

  • 4

    Slide the square end of the breaker bar into the square hole in front of the tensioner pulley. Rotate the breaker bar counterclockwise and the entire tensioner will move enough to relieve the tension from the belt. Pull the belt out from under the pulley and slowly let the breaker bar retract.

  • 5

    Remove the accessory belt from each pulley with your hands. Rotate one of the fan blades to the top side of the engine with your hand and pull the belt around it. Repeat this process until the belt is around all of the fan blades. Pull the belt out of the engine compartment.

  • 6

    Route the new belt carefully around each fan blade. Wrap the belt around the crankshaft pulley to begin the belt routing process. Refer back to the belt routing diagram instructions to properly route the new belt around the accessory pulleys.

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    Turn the tensioner counterclockwise again with the breaker bar. Position the new belt evenly under the tensioner pulley. Allow the tensioner pulley to tighten against the belt. Pull the breaker bar out of the tensioner.

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    Reconnect the negative battery cable.

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    Start the engine for five to ten seconds to seat the new belt. Turn the engine off. Visually check that the belt is properly seated around all pulleys.


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    2 Locate the serpentine belt self-adjusting tensioner on the front of the engine block. The tensioner has a pulley on the bottom of the tensioner arm, which the belt travels under. The tensioner can only be rotated from the bolt that secures the pulley to the tensioner arm.

    3 Rotate the tensioner in a clockwise motion with a metric socket and the breaker bar to loosen the tension from the belt. Then, pull the belt off the top of the tensioner pulley. Release the tensioner pulley and pull the breaker bar off the pulley bolt.

    4 Pull the belt out of the accessory pulleys. Then, slide the belt around each fan blade and out of the engine bay. Rotate each fan blade to the top side of the engine to get the belt around each fan blade.

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    6 Follow the routing directions from the belt routing diagram to install the new belt around the other accessory pulleys. Once the belt has been routed around all of the pulleys, look over the belt and make sure that it is secure inside all of the pulleys.

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    8 Shut the motor off and close the hood.
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