2001 Dodge Dakota Logo
Greg Tinnes Posted on Nov 24, 2010

After wearing the brake pads to much, after removing the front driver brake caliper and old brake pads the caliper piston had come all the way out destroying the dust boot. I used the caliper repair kit and replaced the boot and o-ring. After re-assembling the caliper with new pads and bleeding the system of air the brake pedal feels solid then will lose pressure and drop to the floor. While driving pressure builds but will drop to almost nil when applying brakes.

1 Answer

A

Anonymous

Did you bleed all 4 wheels, and do so with a helper, and the engine running?

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For front brake pads replacement you need only usually wrench set, inclusive 7 mm allen key also.
But for rear brake pads replacement you need obligatory a special caliper piston pressing tool, in order to press back rear caliper piston with parking brake automatic adjustment!!!

For front brake pads. You should buy the brake pads (with wear sensor). For change front brake pads you must raise vehicle, remove wheels, extract the retaining spring of the caliper, and remove the caliper as follow:
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1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
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1. Do not disconnect the brake hose from the caliper, and do not allow the caliper to hang by the brake hose!
2. Remove top and bottom caps (on back side of the caliper) for access to guide pins, then unbolt and remove them from the brake carrier. Remove the caliper.
3. Now you must thoroughly clean the brake calipers (free of grease).
4. Remove outer brake pad from brake carrier.
5. Pull inner brake pad out of brake caliper piston.
6. Check up the brake fluid level on the reservor, and emptying if neccessary!
7. Push piston back into brake caliper housing.
8. Install inner brake pad (with expanding spring) in brake caliper piston. (Arrow marked on pad - if exists, must point in direction of brake disc rotation when vehicle is moving forward).
9. Install outer brake pad into brake carrier.
10. Bolt brake caliper housing to brake carrier using two guide pins. Tightening torque is 25 Nm.
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