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Paul Pade Posted on Nov 04, 2010
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I am going to replace real rotor and break pads of 95 Saturn, past owner say caliber is broken also, Any problems on this and would assume I must also do something with system afterwards? [email protected]

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  • Master 3,911 Answers
  • Posted on Nov 04, 2010
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Whatever you do one side, do on the other. So replace all pads, both rotors, and both calipers. While you are doing that you should do both flex hoses which bring the brake fluid to the calipers. Then you will have to bleed it. I am sure there are many videos of folks bleeding brakes on youtube. Takes two persons and the one pumping and holding the brake pedal down while you open and close the bleeder nipple cannot be female. Take my word on that. Do the wheel furthest from the master cylinder first.

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Hi, the problem is most likely due to warped rotors on your front disc brakes. I had a similar problem on my 1999 Grand Am. If that's the case you should replace the rotors and check the calibers and pads to ensure they are not in bad shape. If the rotors are unevenly wearing they should be replaced and if your caliber pistons or boot looks damaged then the calibers may need replacing. Ensure that the front pads have the proper lubricant where they slide in the caliber otherwise they can bind and cause your rotors to warp again because of excessive heat. Hope that helps you out.
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I took off the wheel, caliber, and the brake pads. Then when i try to remove the rotor it will not budge. Is there a trick I need to know?

Hi, I assume you are going to replace them?
Firstly spray penetrating fluid around the hub which it fits on and around the studs where they
stick through the rotor.
Using a big hammer ( this is why i hope you are replacing the rotors) strike the surface of the
rotor between the wheel studs going from side to side across the diameter.
Usually the shock treatment will loosen them off.
You can also strike the rotor on the pad surface again going side to side
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Heres what you will need to do this type of job. First you will need a rachet and metric sockets with an extention if available. Also you will need somthing to press the caliber piston back into place a special tool or some kind of press would work . A plastic auto hammer to knock the rotors loose, somtimes they can be difficult to remove. Pliers would be needed as well as a screw driver to help mount the caliber or pads back into place. One thing to keep in mind is that if you indeed are replacing the rear rotors, it is recommended to get new pads as well. This is for the reason that old pads will cause break sqealing since they are not surfaced perfectly straight for the new rotor. Step one will be to get the caliber of the vehicle so if there is a medal clip on one of the studs just use the pliers to rip it off. Then use the rachet to remove two bolts holding the caliber. After you remove those bolts, there should be another two bolts holding the caliber bracket as well, do the same procedure in removing those. IMPORTANT do not let the caliber hang by the brake cable, put it on a stand or in a location where it is not free fall hanging. Now you should just have the rotor left, try pulling on it to see if it breaks loose, if not then use your plastic hammer to bang in the back of the rotor and knock it loose that way. If I remember correclty those rear rotors will have brake shoes underneath. Do not wory about those they are there for your emergency brakes. Now put the new rotor on and make sure it is securley installed on the wheel hub. Install you'r bracket first, then begine to install your caliber back into place. NOTE the caliber may not install to easy onto the rotor for the reason that you will need to compress the piston inside with either the special tool or some type of press. If you compress it and you hear brake fluid dripping down, it is nothing to worry about, its just the fluid being pushed back by pressure. Install the caliber and pads the same way as removal paying close attention to the other side if your not sure of how the originally were installed. When all this is finished look up brake bleading on YOUTUBE.com to accurately bleed your brakes and remove any air inside that may cause spongy or moister inside your brake lines.

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It's sad that the dealer cannot or will not solve this problem. Sounds like they want to keep having you spend money on pads and rotors in stead of fixing the problem. I would look for a shop that has better experience. It doesn't have to be a dealer shop to find the best people.
Well, in most cases like this, the caliber 80% to blame. 20% is the hardware ( springs and clips ). The hardware helps keep the shoes in place and helps relieve pressure/sticking when brakes are not in use.
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