Checked cylinder pressure on #1 & #5 cylinders (the accessible ones with intake still on) and #1 showed 15lbs & #5 showed 190 lbs.The #1 spark plug was oily & fouled. No sign of water in oil. Burned valve or head gasket or something else?

Nissan Frontier, Xterra 1998-05

• MAIN BEARING TORQUE SEQUENCE

Torque Specifications

Fig.
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine Displacement Liters (cc) Engine ID/VIN Cylinder Head Bolts Main Bearing Bolts Rod Brearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Lug Nuts Intake Exhaust 1998 2.4 (2389) KA24DE
1A Step 1: 22 ft. lbs.
2B 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3
4C The cylinder heads and the lower intake manifold are installed together
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine Displacement Liters (cc) Engine ID/VIN Cylinder Head Bolts Main Bearing Bolts Rod Brearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Lug Nuts Intake Exhaust 1999 2.4 (2389) KA24DE 3.3 (3277) VG33E
1A Step 1: 22 ft. lbs.
2B 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3
4C The cylinder heads and the lower intake manifold are installed together
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine Displacement Liters (cc) Engine ID/VIN Cylinder Head Bolts Main Bearing Bolts Rod Brearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Lug Nuts Intake Exhaust 2000 2.4 (2389) KA24DE 3.3 (3277) VG33E
1A Step 1: 22 ft. lbs.
2B 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3
4C The cylinder heads and the lower intake manifold are installed together
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine Displacement Liters (cc) Engine ID/VIN Cylinder Head Bolts Main Bearing Bolts Rod Brearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Lug Nuts Intake Exhaust 2000 3.3 (3277) VG33E
1A The cylinder heads and the lower intake manifold are installed together
2B 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3C Step 1: Tighten the cylinder head bolts to 22 ft. lbs.
4D Step 1: Tighten the connecting rod bearing bolts to 10-12 ft. lbs.
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 1998 KA24DE
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 1999 KA24DE VG33E
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2000 KA24DE VG33E
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2001 KA24DE VG33E
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2002 KA24DE VG33E VG33ER
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2003 KA24DE VG33E VG33ER
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2004 KA24DE VG33E VG33ER
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
TORQUE SPECIFICATIONS
all readings in ft. lbs. Year Engine ID Engine Displacement Liters Cylinder Head Bolts Main Bearing Bolts Rod Bearing Bolts Crankshaft Damper Bolts Flywheel Bolts Manifold Spark Plugs Oil Pan Drain Plug Intake Exhaust 2005 QR25DE VQ40DE
1- Step 1: 22 ft. lbs.
2- 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs.
3- The cylinder heads and the lower intake manifold are installed together
4- 10-12 ft. lbs. +60-65 degrees
5- Step 1: 72 ft. lbs.
6- Step 1: bolts 11-22 19 ft. lbs.
7- Step 1: 20 ft. lbs.
8- Step 1: 31 ft. lbs.
9- 83 inch lbs.
10- Stud bolt: 11 ft. lbs.
11- Step 1: 72 ft. lbs.
12- Bolts: 17-24 (M8) 16 ft. lbs.
13- Step 1: 33 ft. lbs.
14- Intake manifold collector:
15- Intake manifold:
Main Bearing Torque Sequence




Fig. Main bearing torque sequence-2.4L engine



Fig. Main bearing torque sequence-2.5L engine



Fig. Main bearing torque sequence-3.3L engine



Fig. Main bearing torque sequence-4.0L engine

Could it be a F-150 instead?
Ford Engine Bolt Torque Chart Bolt Torque Spec Chart for Ford Engines

These specs are for stock-type bolts with light engine oil applied to the threads and the underside of the bolt head. Moly and other lubes offer reduced friction and increased bolt tension, which will affect the torque figure. If you use after-market performance bolts like ARP's, you should follow the recommended torque specifications.

260, 289, 302 Torque Spec.
Fastener Type Torque Spec Main cap bolts 60-70 ft-lbs Outer main cap bolts 35-40 ft-lbs. Connecting rod bolts (40-45 ft-lbs. for 289 HP & Boss 302) Cylinder head bolts 65-72 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs Oil pump bolt 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolts 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351W Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 90-100 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs. Oil pump bolts 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351C, 351M Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (45-50 ft-lbs. For Boss 351C) Cylinder head bolts 105 ft-lbs. (125 ft-lbs. For Boss 351C) Rocker arms (non-adjustable) Rocker arms (non-adjustable) 5/16in. intake manifold bolts 21-25 ft-lbs. 3/8in. intake manifold bolts 28-23 ft-lbs Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 9-12 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs. 360, 390, 406, 427, 428FE Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Crossbolts for 406-427 40 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (53-58 ft-lbs. For 406 and 427) Cylinder head bolts 80-90 ft-lbs. (100-110 ft-lbs. For 1963-67 427) Rocker arm shaft bolts 40-45 ft-lbs. Intake manifold bolts 32-35 ft-lbs. Oil pump bolt 12-15 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 429-460 Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 140 ft-lbs. Rocker arms (non-adjustable) 18-22 ft-lbs. Intake manifold bolts 25-30 ft-lbs. Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs.

Ford Engine Bolt Torque Chart Bolt Torque Spec Chart for Ford Engines

These specs are for stock-type bolts with light engine oil applied to the threads and the underside of the bolt head. Moly and other lubes offer reduced friction and increased bolt tension, which will affect the torque figure. If you use after-market performance bolts like ARP's, you should follow the recommended torque specifications.

260, 289, 302 Torque Spec.
Fastener Type Torque Spec Main cap bolts 60-70 ft-lbs Outer main cap bolts 35-40 ft-lbs. Connecting rod bolts (40-45 ft-lbs. for 289 HP & Boss 302) Cylinder head bolts 65-72 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs Oil pump bolt 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolts 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351W Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 90-100 ft-lbs. Rocker arms 17-23 ft-lbs. Intake manifold bolts 23-25 ft-lbs. Oil pump bolts 23-28 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 8-10 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 351C, 351M Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (45-50 ft-lbs. For Boss 351C) Cylinder head bolts 105 ft-lbs. (125 ft-lbs. For Boss 351C) Rocker arms (non-adjustable) Rocker arms (non-adjustable) 5/16in. intake manifold bolts 21-25 ft-lbs. 3/8in. intake manifold bolts 28-23 ft-lbs Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Cam thrust plate bolts 9-12 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs. 360, 390, 406, 427, 428FE Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs. Crossbolts for 406-427 40 ft-lbs. Connecting rod bolts 40-45 ft-lbs. (53-58 ft-lbs. For 406 and 427) Cylinder head bolts 80-90 ft-lbs. (100-110 ft-lbs. For 1963-67 427) Rocker arm shaft bolts 40-45 ft-lbs. Intake manifold bolts 32-35 ft-lbs. Oil pump bolt 12-15 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-15 ft-lbs. 429-460 Torque Spec.
Fastener Type Torque Spec Main cap bolts 95-105 ft-lbs Connecting rod bolts 40-45 ft-lbs. Cylinder head bolts 140 ft-lbs. Rocker arms (non-adjustable) 18-22 ft-lbs. Intake manifold bolts 25-30 ft-lbs. Oil pump bolt 25 ft-lbs. Cam bolts 40-45 ft-lbs. Harmonic damper bolt 70-90 ft-lbs. Flywheel / flex-plate bolts 75-85 ft-lbs. Pressure plate bolts 35 ft-lbs. Front cover bolts 12-18 ft-lbs.

Quote:





Originally Posted by norvelplagbao52

1993 saturn sl2 1.9 dohc cylinder head torque
specs and sequence
Cylinder head bolt
tightening procedure:
CYLINDER HEAD BOLT TIGHTENING SEQUENCE:

INTAKE
SIDE
8 4 1 5 9

7 3 2 6 10
EXHAUST SIDE

In sequence,
torque the cylinder head bolts. Torque: 30 Nm (22 ft-lbs).
In sequence,
torque all bolts. Torque: 50 Nm (37 ft-lbs)
In sequence, turn each bolt an
additional 90 degrees.





Originally Posted by norvelplagbao52

1993 saturn sl2 1.9 dohc cylinder head torque
specs and sequence
Cylinder head bolt
tightening procedure:
CYLINDER HEAD BOLT TIGHTENING SEQUENCE:

INTAKE
SIDE
8 4 1 5 9

7 3 2 6 10
EXHAUST SIDE

In sequence,
torque the cylinder head bolts. Torque: 30 Nm (22 ft-lbs).
In sequence,
torque all bolts. Torque: 50 Nm (37 ft-lbs)
In sequence, turn each bolt an
additional 90 degrees.

DeVille, Eldorado, Seville 1999-2005

• REMOVAL & INSTALLATION

Cylinder Head

Print

Removal & Installation

Left Side

1. Before servicing the vehicle, refer to the Precautions Section.
2. Drain the cooling system.
3. Properly relieve the fuel system pressure.
4. Remove or disconnect the following:
   
   Negative battery cable Exhaust manifold Alternator Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Power steering return hose retaining bolt from the cylinder head 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket.
   
5. Clean the head mating surfaces.

To install:

Fig. Left cylinder head bolt torque sequence-4.6L engine

1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
2. Torque the M11 bolts in sequence as follows:
   1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees
   2. Step 2: Turn an additional 60 degrees
   3. Step 3: Turn an additional 60 degrees (total 190 degrees)
   
   
3. Torque the M6 bolts to 106 inch lbs. (12 Nm)
4. Install or connect the following:
   
   Power steering return hose retaining bolt to the cylinder head and tighten to 37 ft. lbs. (50 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
   
5. Change the oil and filter.
6. Fill the cooling system.

Right Side

1. Before servicing the vehicle, refer to the Precautions Section.
2. Drain the cooling system.
3. Properly relieve the fuel system pressure.
4. Remove or disconnect the following:
   
   Negative battery cable Exhaust manifold Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Electrical connector from the Engine Coolant Temperature (ECT) sensor Nut attaching the coil cassette ground wire to the cylinder head Bolt attaching the exhaust crossover pipe to the cylinder head Bolt attaching the right transaxle mount bracket to the cylinder head Bolt attaching the rear transaxle brace to the transaxle Nuts attaching the rear transaxle brace to the cylinder head Rear transaxle brace 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket
   
5. Clean the head mating surfaces.

To install:

Fig. Right cylinder head bolt torque sequence- 4.6L engine

1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
2. Torque the M11 bolts in sequence as follows:
   1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees.
   2. Step 2: Turn an additional 60 degrees.
   3. Step 3: Turn an additional 60 degrees (total 190 degrees).
   
   
3. Torque the M6 bolts to 106 inch lbs. (12 Nm).
4. Install or connect the following:
   
   Rear transaxle brace over the studs located at the rear of the right cylinder head Nuts attaching the rear transaxle brace to the cylinder head, loosely Bolts attaching the rear transaxle braces to the transaxle and tighten to 37 ft. lbs. (50 Nm) Nuts attaching the rear transaxle brace to the cylinder head and tighten 37 ft. lbs. (50 Nm) Electrical connector to the ECT sensor Bolt attaching the exhaust crossover pipe to the cylinder head and tighten to 18 ft. lbs. (25 Nm) Nut attaching the coil cassette ground wire to the cylinder head and tighten to 13 ft. lbs. (17 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
   
5. Change the oil and filter.
6. Fill the cooling system.

Since you didn't say which engine you have, I've pulled torque specs for 3 different engines. Also, since I can't include a diagram showing the relative locations of the numbered head-bolt locations, it would be a good idea for you to purchase a vehicle specific repair guide that will show this info.

Take particular note about the TTY (Torque to Yield) bolts used on 2 of the 3 engines shown. It is said that new head bolts MUST BE USED when head is replaced or re-installed to obtain the proper torque.

B2500 4 Cylinder

Torque sequence: --------- ' 10 6 2 4 8 ' front ' ' ' 7 3 1 5 9 ' -----------Step 1: torque in sequence to 51 Ft/Lbs Step 2: torque again in sequence to 51 Ft/Lbs Step 3: final tighten all bolts an additional 90 to 100 degrees recheck final torque in sequence *** CAUTION ***engine uses Torque To Yield head bolts (TTY) that permanently stretch during the initial installation. New head bolts must be used when cylinder head is replaced or re-installed to obtain proper torque.

B3000 3.0 6 Cylinder

Torque sequence ---------- ' 6 4 2 8 ' ' ' ' 5 1 3 7 ' ---------- Step 1: torque to 59 Ft/Lbs Step 2: loosen in sequence (1) full turn Step 3: torque to 41 Ft/Lbs Step 4: torque to 73 Ft/Lbs

B4000 4.0 6 Cylinder

Torque sequence --------- ' 5 1 3 7 ' ' ' ' 6 4 2 8 ' --------- Step 1: torque cylinder head bolts in sequence to 26 Ft/Lbs Step 2: torque cylinder head bolts to 56 Ft/Lbs Step 3: turn cylinder head bolts in sequence an additional 90-degrees recheck final torque in sequence *** CAUTION ***engine uses Torque To Yield head bolts (TTY) that permanently stretch during the initial installation. New head bolts must be used when cylinder head is replaced or re-installed to obtain proper torque.

Good luck with this job!

REMOVAL & INSTALLATION NOTE: The manufacturer recommends that the entire powertrain be removed from the vehicle before removing the cylinder heads.

1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
2. Drain the cooling system.
3. Properly relieve the fuel system pressure.
4. Remove or disconnect the following:
   • Negative battery cable
   • Powertrain assembly
   • Intake manifold
   • Cam covers
   • Harmonic balancer
   • Timing chain front cover
   • Oil pump
   WARNING
   Align all timing marks before performing the next step.
   • Chain tensioner from the timing chain
   • Cam sprockets
   NOTE: The timing chain remains in the chain case.
   • Timing chain guides, access for the retaining screws is through the plugs at the front of the cylinder head
   • Water crossover
   • Exhaust manifold
   • Cylinder head bolts by reversing the torque sequence
   • Cylinder head and discard the gasket
   WARNING
   With the camshafts remaining in the cylinder head some valves will be open at all times. Do not rest the cylinder head on a flat service with the cylinder face down, or valve damage will result. NOTE: Clean all gasket mating surfaces. Clean the head bolt holes in the crankcase. WARNING
   Be careful when cleaning aluminum gasket surfaces to prevent damage to the sealing surfaces.
   
5. Check the cylinder head for warpage; it must be less than 0.002 in. (0.05mm). If the cylinder head was resurfaced, the dimension between the combustion chamber gauge pad and the deck surface must be at least 10.5mm. To install: NOTE: Refer to Section 1 of this manual for the cylinder head torque sequence illustration. The illustration is located after the Torque Specification Chart.
   
6. Install or connect the following:
   • New cylinder head gasket
   • Cylinder head, lubricate the bolts with engine oil
7. Torque the M11 bolts, in sequence, as follows:
   1. Step 1: 22 ft. lbs. (30 Nm).
   2. Step 2: Turn an additional 60 degrees.
   3. Step 3: Turn an additional 60 degrees (total 180 degrees).
8. Torque the M6 bolts to 106 inch lbs. (12 Nm).
9. Set the camshaft timing
10. Camshaft guide bolt access hole plugs in the cylinder heads. The plugs should be seated and snug
11. Install or connect the following:
    • Intake cam covers
    • Oil pump
    • Timing chain front cover
    • Harmonic balancer
    • Cam sprockets
    • Chain tensioner to the timing chain
    • Timing chain guides
    • Intake manifold
    • Water crossover
    • Exhaust manifold. Torque the nuts to 22 ft. lbs. (30 Nm) or the bolts to 18 ft. lbs. (25 Nm).
    • Powertrain assembly
    • Negative battery cable Fig. 1: Minimum head resurface dimension
      
    
    
12. Fill the cooling system.
13. Evacuate and charge the air conditioning system.
14. Run the engine and check for leaks.

① Step 1: 22 ft. lbs. Step 2: 59 ft. lbs. Step 3: Loosen completely then retorque to 22 ft. lbs. Step 4: 18-25 ft. lbs. Step 5: Plus 86-91 degrees ② 10-12 ft. lbs. plus 60-65 degrees or 28-33 ft. lbs. ③ The cylinder heads and the lower intake manifold are installed together Step 1: Tighten the cylinder head bolts to 22 ft. lbs. Step 2: Tighten the cylinder head bolts to 43 ft. lbs. Step 3: Loosen the cylinder head bolts completely Step 4: Tighten the cylinder head bolts to 84 inch lbs. Step 5: Tighten the intake manifold fasteners to 35 inch lbs. Step 6: Tighten the intake manifold fasteners to 13 ft. lbs. Step 7: Tighten the intake manifold fasteners to 12-14 ft. lbs. Step 8: Loosen all intake manifold fasteners completely Step 9: Tighten the cylinder head bolts to 22 ft. lbs. Step 10: Tighten the cylinder head bolts 60-65 degrees Step 11: Tighten the cylinder head sub-bolts to 80-105 inch lbs. Step 12: Tighten the intake manifold fasteners to 35 inch lbs. Step 13: Tighten the intake manifold fasteners to 78 inch lbs. Step 14: Tighten the intake manifold fasteners to 70-84 inch lbs. ④ 10-12 ft. lbs. +60-65 degrees ⑤ Step 1: 72 ft. lbs. Step 2: loosen completely to 0 ft. lbs. Step 3: 29 ft. lbs. Step 4: Plus 75 degrees clockwise Step 5: Plus 75 degrees clockwise ⑥ Step 1: bolts 11-22 19 ft. lbs. Step 2: bolts 1-10 29 ft. lbs. Step 3: bolts 1-10 Plus 60-65 degrees ⑦ Step 1: 20 ft. lbs. Step 2: loosen to 0 ft. lbs. Step 3: 14 ft. lbs. Step 4: Plus 85-95 degrees ⑧ Step 1: 31 ft. lbs. Step 2: Plus 60 degrees ⑨ 83 inch lbs. ⑩ Stud bolt: 11 ft. lbs. Nuts: 31 ft. lbs. ⑪ Step 1: 72 ft. lbs. Step 2: loosen completely to 0 ft. lbs. Step 3: 29 ft. lbs. Step 4: Plus 90 degrees clockwise Step 5: Plus 90 degrees clockwise ⑫ Bolts: 17-24 (M8) 16 ft. lbs. Install rear main seal Bolts: 1-16 (M10) 26 ft. lbs. Bolts: 1-16 (M10) Plus 90 degrees clockwise ⑬ Step 1: 33 ft. lbs. Step 2: Plus 84-90 degrees clockwise ⑭ Intake manifold collector: Bolts and nuts: 8 ft. lbs. Stud bolts: 61 inch lbs. ⑮ Intake manifold: Bolts and nuts: 5 ft. lbs. and than to 21 ft. lbs. Studs: 8 ft. lbs.

Did you check each cylinder. Very unusual for them all to give the same reading. If you just checked one and got 15lbs then it could be a few things. Worn valves, cracked or worn cylinders, cracked head, or broken,worn piston or piston ring's. All this can be checked by removing the cylinder head. First check all cylinders for preasure if they are 25lbs or less your engine is excessivly worn and will need reconditioning or replaced.