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Posted on Oct 21, 2010
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Need diagram to replace timing belt on 2000 dodge intrepid 3.5 engine

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Ronnie Wilson

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  • Master 1,596 Answers
  • Posted on Oct 21, 2010
Ronnie Wilson
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I Show Only a 3.2L For this Year this Will Guide you Enjoy your Work RejakWilson


REMOVAL

CAUTION: The following procedure can only be used when the camshaft sprockets HAVE NOT BEEN LOOSENED or removed from the camshafts. Refer to Camshaft Gear/Sprocket and Timing Components, if sprocket(s) or camshaft(s) have been loosened or removed.

CAUTION: The 3.2/3.5L are NOT freewheeling engines. Therefore, care should be taken not to rotate the camshafts or crankshaft with the timing belt removed.

  1. Disconnect negative cable from remote jumper terminal.
  2. Remove upper radiator crossmember.
  3. Disconnect fan module electrical connector.
  4. Remove cooling fan module and accessory drive belts.
  5. Remove crankshaft damper and front timing belt covers.
  6. Mark belt running direction, if timing belt is to be reused.
CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

need diagram to replace timing - f90f2f1.gif Fig. 94

  1. Rotate engine clockwise until crankshaft mark aligns with the TDC mark on oil pump housing and the camshaft sprocket timing marks are between the marks on the rear covers (Fig. 94).
CAUTION: Align the camshaft sprockets between the marks on rear belt covers before timing belt removal or damage to valve and/or pistons could occur.

  1. Using a ink or paint marker; mark the exact position of the camshaft sprocket timing mark relative to the two timing marks on the rear timing cover.
NOTE: When timing belt tensioner is removed from engine, always store in the vertical (plunger facing upward) position

09766f9.gif Fig. 95

  1. Remove the timing belt tensioner (Fig. 95) and remove timing belt.
TIMING BELT TENSIONER

  1. When tensioner is removed from the engine it is necessary to compress the plunger into the tensioner body.
CAUTION: Compress the tensioner slowly, as damage to tensioner couldneed diagram to replace timing - c719a3d.gif />
c719a3d.gif Fig. 96

  1. Place the tensioner into a vise and SLOWLY compress the plunger (Fig. 96). Total bleed down of tensioner should take about 5 minutes.
CAUTION: Index the tensioner in the vise the same way it is installed on the engine. This is to ensure proper pin orientation when tensioner is installed on the engine.

  1. When plunger is compressed into the tensioner body install a pin through the body and plunger to retain plunger in place until tensioner is installed.
NOTE: When timing belt tensioner is removed from engine, always store in the vertical (plunger facing upward) position.

INSTALLATION

CAUTION: This procedure can only be used when the camshaft sprockets HAVE NOT BEEN LOOSENED or removed from the camshafts.

CAUTION: If camshafts have moved from the timing marks, always rotate camshaft towards the direction nearest to the timing marks (DO NOT TURN CAMSHAFTS A FULL REVOLUTION OR DAMAGneed diagram to replace timing - a7cd673.gif and/or pistons could result).

a7cd673.gif
Fig. 97

  1. Align the crankshaft sprocket with the TDC mark on oil pump cover (Fig. 97).
  2. Align the camshaft sprockets (to reference mark made upon removal) between the marks on the rear covers (Fig. 94).
  3. Install the timing belt starting at the crankshaft sprocket going in a counterclockwise direction (Fig. 97). Install the belt around the last sprocket. Maintain tension on the belt as it is positioned around the tensioner pulley.
  4. Holding the tensioner pulley against the belt, Install the tensioner into the housing and tighten to 28 Nm (250 in. lbs.) . Each camshaft sprocket mark should still fall between the cover marks.
  5. When tensioner is in place pull retaining pin to allow the tensioner to extend to the pulley bracket.
  6. Rotate crankshaft sprocket 2 revolutions and check the timing marks on the camshafts and crankshaft. The marks should line up within their respective locations (Fig. 97). If marks do not line up, repeat procedure.
  7. Install timing belt covers and crankshaft damper.
  8. Install accessory drive belts and cooling fan module.
  9. Install upper radiator crossmember.
  10. Connect negative cable to remote jumper terminal.
  11. Start engine and allow to idle for approximately 1 minute. If a noise is present from the timing belt/tensioner, air has possibly entered the tensioner.
    1. To remove air from tensioner; using a DRB III, operate the engine at speed of 1600-2000 RPM for 10 minutes. This will purge air from tensioner.
NOTE: If air is present, the timing belt tensioner will be soft and may generate noise. This noise should disappear after no more than 15 minutes of engine running time.

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  • Master 1,565 Answers
  • Posted on Oct 21, 2010
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Go to autozone.com, there is a complete tutorial on timing belt replacement. just log in and go to repair guide

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Erdenebayar

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  • Contributor 1 Answer
  • Posted on Apr 18, 2014
Erdenebayar
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Hi cd 20 engine generator timing belt installation?

David Burbee

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  • Dodge Master 1,871 Answers
  • Posted on Oct 21, 2010
David Burbee
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Hello! Here is requested diagram...The 3.5L engine is not free wheeling, Care must be taken not to move the camshafts and crankshaft with the belt removed...Rotate engine by turning the crankshaft...Failure to do so will result in valve and piston damage...

Guru..................Saailer
need diagram to replace timing - ac06b83.gif

I’m happy to help further over the phone at https://www.6ya.com/expert/david_6df67de3b14de867

5 Related Answers

philw1964200

Phil Whisenant

  • 163 Answers
  • Posted on Jan 06, 2009

SOURCE: need a 3.5 engine mounting

Google 1997 Dodge 3.5 liter Engine Mounting Diagram. Same for the 2002 engine. I guarrantee you will find it.For some strange reason you would'nt call your local Dodge dealer and ask them where you can go to on the web and locate it.

I’m happy to help further over the phone at https://www.6ya.com/expert/phillip_293d34ebcf028794

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Anonymous

  • 3092 Answers
  • Posted on Jul 02, 2010

SOURCE: is there a diagram for replacing a alternator belt

You did't say what size engine, so here's for 2.7L, 3.2L and 3.5L.


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Anonymous

  • 106 Answers
  • Posted on Apr 24, 2011

SOURCE: I'm replacing timing belt and

Here is a few diagrams of the timing marks. Be sure that you check the marks after the tensioner has been installed as well because installing the tensioner tends to slightly re-adjust the positions of the cams as it takes up slack on one side.

Be carful when turning the engine (by hand) because these engines are an interferance engine and the valves can contact the pistons. After everything is installed and tight, rotate the engine by hand twice and then recheck that the marks are good to go.

If you haven't replaced the water pump, I highly recommend you do it now.


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Anonymous

  • 27 Answers
  • Posted on May 29, 2009

SOURCE: Serpentine/drive belt routing diagram of a 2002 dodge Intrepid needed.

check dodge website you have to register to get the owners manual which has or if you have your owners manual

Anonymous

  • 1 Answer
  • Posted on Mar 15, 2010

SOURCE: timing belt diagram replacement for a 2000 dodge

Go to alldata diy or a parts house that has a gates book.

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