2001 montero sport looking for egr solenoid vaccuum line diagram. suv code 403 keep coming back. egr solenoid voltage and resistance is good. just need the vacuum lines diagram. please help

2001 Mitsubishi Montero Serpentine Belt Routing and Timing Belt Diagrams

Follow the link to complete set of diagrams for the 2001 Montero.

Hope this helps!

Trouble Code: P0403

EGR Control Circuit Malfunction
Possible Causes:


EGR solenoid control circuit is open or shorted to ground . EGR solenoid power circuit is open (check power from relay) . EGR solenoid is damaged or has failed . PCM has failed .

Sounds like to me you have a faulty EGR vacuum solenoid which regulates the vacuum pressure sent to the EGR valve.

egr control solenoid and egr pipe gasket

Your new EGR valve (assuming it wasn't defective out of the box), is fine, but the car's computer just needs to have its code 403 cleared. Even though you've corrected the problem, the computer will still light the "Check Engine" light, and store code 403 until the code is cleared using an OBD-II (On-Board Diagnostics 2) code scanner.
Note that the car will function perfectly with its new EGR valve, a lit "Check Engine" light and a code 403 stored. Its just a good idea to clear the code, so that then only NEW problems will become the reason that the "Check Engine" light gets lit.

code P0403 EGR ( exhaust gas recirculation ) valve solenoid malfunction, could be many things most likely would be just a bad control solenoid but could be the wiring to the solenoid, but most likely is not a bad EGR valve.

check owners manual for fuse for emissions devices

P0403 - Exhaust Gas Recirculation Circuit Malfunction

The Exhaust Gas Recirculation (EGR) system is controlled by a vacuum solenoid. The solenoid is supplied ignition voltage. The Powertrain Control Module (PCM) controls the vacuum solenoid by grounding the control circuit(ground) or driver. The primary function of the driver is to supply ground for the object that is being controlled. Each driver has a fault circuit that the PCM monitors. When the PCM turns a component on, the control circuit voltage is low, or close to zero. When the component is turned off, the voltage on the control circuit is high, or near battery voltage. The PCM watches for these conditions, and if it doesn\'t see the proper voltage at the proper time, this code is set.

Potential Symptoms: Usually a fault in the control circuit, will leave no noticeable symptoms other than the Malfunction Indicator Lamp (MIL) illumination. However, if the EGR control solenoid is stuck open due to debris, etc. the code may be accompanied by misfire under acceleration, rough idle, or engine dying altogether.

Causes: The causes for a P0403 EGR code could be any of the following:
* Bad EGR solenoid
* Excessive resistance in control circuit (PCM controlled ground) due to an open, chafing or damage to the harness
* Poor connection at the EGR solenoid harness (worn or loose pins)
* Water intrusion at the EGR solenoid harness
* Blockage in EGR control solenoid holding solenoid open or closed causing excessive resistance
* Loss of supply voltage to EGR solenoid
* Bad PCM

Possible Solutions: With the ignition on and engine off, use a scan tool to activate the EGR solenoid. Listen or feel for a clicking, indicating that the solenoid is operating.

If the solenoid does operate, you'll have to check current draw on the ground circuit. It should be less than one amp. If it is then the problem is intermittent. If it isn't then there is excessive resistance in the circuit and perform the following

1. When it's activated see if you can blow lightly through it. IF you can\'t there may be a blockage causing excessive resistance. Replace EGR solenoid as needed. If there is no blockage, disconnect the EGR solenoid and the PCM connector containing the EGR solenoid control circuit. Using a digital Volt-Ohm meter (DVOM) check resistence between the control circuit and battery ground. It should be infinite. If it isn't, then there is a short to ground on the control circuit. Repair the short to ground and retest as needed.

2. If the solenoid doesn't click as it should, disconnect the EGR solenoid connector and connect a test light between the two wires. Using the scan tool, command the EGR solenoid on. The light should light up. If it does, replace the EGR solenoid. If it does not perform the following: a. Check for 12 Volts on the ignition supply voltage to the solenoid. If it isn't present, inspect the supply circuit for an open, or a short due to chafing or breakage and re-test. b. If it still doesn't operate: then manually ground the EGR solenoid control circuit. The light should light. If it does, repair open in EGR solenoid control circuit and re-test. If it doesn't, replace EGR solenoid.

Hope helps (remember to rate and comment this).

i have a 99 montero sport just went and looked at it, my tube comes off and tees one tube goes to a metal tube on the top of the intake and the other goes to a little solenoid mounted by the throttle body. the solenoid is brown with a tip on the bottom where the tube connects.

its an egr CIRCUIT MALFUNCTION which means can be any type of problem with the whole circuit -- wiring --connections fuses relays etc not just the egr valve more than likely the valve was good need to check and test the whole egr system