1996 Ford Taurus Logo
Posted on Sep 06, 2010
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Power steering pump, broken, how to replace - 1996 Ford Taurus

2 Answers

ZJ Limited

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  • Ford Master 17,989 Answers
  • Posted on Sep 06, 2010
ZJ Limited
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Power Steering Pump - REMOVAL & INSTALLATION

3.0L OHV (2 valve) Engine
(see Figures 1 and 2)

power steering pump, broken, how - 1f2a309.jpg

Fig. 1: Power steering system-3.0L OHV (2-valve)

0111341.jpg

Fig. 2: A few special tools are required to remove and install the pulley on the power steering pump

  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belt.
  3. Remove the alternator.
  4. Drain and remove the radiator coolant recovery reservoir.
  5. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  6. Remove the idler pulley from the power steering pump support.
  7. Remove the bracket mounting bolt located under the belt tensioner mounting.
  8. Remove 2 retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  9. Clamp the pump support bracket in a suitable vise.
  10. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the 3 bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
To install:
  1. Install the power steering pump to the power steering pump support.
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 17-24 ft. lbs. (23-32 Nm).
  4. Complete the installation by reversing the removal procedure.
  5. Fill the power steering reservoir with power steering fluid.
  6. Connect the negative battery cable.
  7. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

Hope this helps.

Jonah Oneal

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  • Ford Master 14,092 Answers
  • Posted on Sep 06, 2010
Jonah Oneal
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FIRST REMOVE DRIVE BELT BY USING A 1/2 INCH DRIVE HOLE IN THE TENSIONER.PLACE 1/2 BREAKER BAR OR DRIVE BELT TENSIONER TOOL ROTATE TENSIONER PULLEY CLOCKWISE TO REMOVE THE BELT.IF YOU HAVE THE 3.0L ENGINE.LOOSEN THE IDLER PULLEY AND REMOVE THE POWER STEERING BELT.WHEN THE POWER STEERING DRIVE BELT IS REMOVED PUT A DRAIN PAN UNDER POWER STEERING PUMP FROM UNDERNEATH THE VECHICLE.DISCONNECT THE HYDRALIC PRESSURE AND RETURN LINES CATCH POWER STEERING FLUID IN DRAIN PAN.YOU HAVE TO REMOVE POWER STEERING PULLEY FROM OLD PUMP PLACE IT ON THE NEW POWER STEERING PUMP. YOU NEED A HUB PULLER T69L-10300-B TO REMOVE POWER STEERING PUMP PULLEY. YOU NEED A POWER STEERING PUMP PULLEY INSTALLER TOOL T65P - 3A733-C .WITH OUT THESE TOOLS AND A TABLE WITH A VISE WITH 2 SMALL 1/2 THICK PIECES OF WOOD. THIS IS YOUR FIRST TIME DOING IT YOUR SELF LET A GARAGE FIX THIS JOB IS HARD AND YOU HAVE TO HAVE MECHANIC TRADE SCHOOL TRAINING BECAUSE YOU CAN DAMAGE THE NEW PUMP WHILE INSTALLING THE PULLEY.YOU HAVE TO USE BENCH VISE WITH 2 PIECES OF 1/2 THICK WOOD FOR HOLDING POWER STEERING PUMP IN VISE WHILE REMOVING AND INSTALLING POWER STEERING PUMP PULLEY.WOOD PROTECT POWER STEERING PUMP FROM BEING DAMAGED.

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5 Related Answers

Anonymous

  • 3489 Answers
  • Posted on Jul 17, 2011

SOURCE: I was informed that my 2004 325i power steering

No. Save yourself some money! Do get it fixed though because if you do not, there is no lubrication and the bearings will give out and send the pulley flying into the radiator or worse. If you would like instructions on how to perform this repair, let me know.

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Anonymous

  • 6982 Answers
  • Posted on Dec 22, 2008

SOURCE: 96 landrover disco power steering pump bracket broken off

Really stupid question but did you get the correct belt and did you adjust the belt tensioner? On vehicles with spring type tensioner it must be pried back and then released. Slide type tensioners are usually either part of the pump bracket or alternator bracket assembly.

freetek

Steve Allison

  • 5569 Answers
  • Posted on Feb 16, 2009

SOURCE: 95 buick park ave power steering pump bolts

I think any dealer would have these on hand; if my memory is working right, these did have to be a specific class and will need to be torqued carefully to avoid stripping the female threads.  

Anonymous

  • 3533 Answers
  • Posted on Mar 21, 2009

SOURCE: Broken pully on the power steering pump of a 1998 Chrsler Town an

just replace the pulley it is cheaper take to autostore that has a press and they can press the new one on (try autozone.com to see if they have your car listed for diagrams pictures and step by step instructions if your car is not listed then try your local library they have all the car manuals and even copy them for you)

ryanlutton

Ryan Lutton

  • 1267 Answers
  • Posted on Jan 31, 2011

SOURCE: Power steering went out on

Have you checked your tie rods? Possibility one is either bent or broken, I've seen it before on TB's. That pulley shaft is a common problem to break, especially when cold out. PS pumps/pulley shafts and tie rods will snap if doing donuts in the snow with the steering wheel cranked, or off-roading. The PS is completely mechanical, no fuses or relays.

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