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Posted on Mar 03, 2017

Ruptured/cracked heater core hot water tube (metal tube) is leaking very badly. I need a workaround/fix. The heater core blew several years ago and I bypassed it by connecting the heater core inlet hose to the heater core outlet hose... but now the heater core hot water inlet TUBE (metal) has ruptured. I'm not sure what type of connection exists near the water pump going into that tube (grateful if someone knows and can tell me)... but am hoping that perhaps I can just disconnect the hot water tube, and run hose in its place? The heater tube assembly from a ford dealer is over $125... I'd like to avoid that if any way possible, but have to fix this leak somehow, and in a way that leaves the car safely drivable. Very grateful for any good advice! p.s., I would have replaced the heater core, but Chilton's manual says entire dash, steering column etc has to be removed, and the AC system broken into and evacuated to get to that core. If anyone knows of any way to replace it without breaking into AC etc., I'd be quite interested! I found info on how that can be done for 96 and later models, but those instructions supposedly do not work for earlier models like mine....

1 Answer

Paul Parrish

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  • Contributor 13 Answers
  • Posted on Mar 03, 2017
Paul Parrish
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Joined: Mar 03, 2017
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Just cap it off or plug it somehow.

5 Related Answers

Anonymous

  • 141 Answers
  • Posted on Dec 31, 2008

SOURCE: Power steering fluid leak after $200 repair day earlier...???

sure the hose could be leaking, these are the kind of problems that arise in the auotmotive feild of repairs. take a can of brake clean mabey two and clean the area of good , let it run to find your leak rember make sure the fluid is full and overfluid good luck kdc744

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Anonymous

  • 2 Answers
  • Posted on Jan 24, 2009

SOURCE: removal of bypass tube for heater core.

is this the bypass tube that comes from the water pump?if so it has 2 bolts .. one on the water pump and one identical bolt, hidden on the tube bracket.

Anonymous

  • 150 Answers
  • Posted on May 11, 2009

SOURCE: 2003 Ford F350, massive hydrolic pwr steerinfluid leak

What I think you are referring to as the pump is really the steering box because the pump doesn't have an arm connected to it. The pump has 2 hoses and a belt going to it. From what you describe it sounds like you need a pitman shaft seal. The seal is replaceable but you will need a pitman arm puller to get the pitman arm off. If you don't have or can't get a puller don't even bother starting the repair, as you WILL NOT get the pitman arm off without one. When you get the pitman arm off clean out around the shaft and you will see a snap ring. Remove the snap ring. Now make sure the power steering is full of fluid. Start the engine and turn the steering wheel all the way one way or the other and hold it there while increasing the RPM. Doing this will literally "BLOW" the seal out. There will be a couple of spacers and maybe another seal that come out of the hole also. So read the installation instructions that come with the seal kit and it will have a picture of where the components go and in what order they go in. Don't forget the snap ring. When done replaceing the seal you have to center the steering box. From all the way one way turn the steering wheel all the way the other way and count the turns. Now turn back the other way half as many turns and the box is centered. With the tires pointed straight (not turning) the pitman arm should go right on. The pitman arm will go on the pitman shaft in 4 different places. So if you don't center the box and the wheels you might have say one turn to the right before the steering wheel stops and three turns to the left. With all this done fill the power steering with fluid. With the front tires off the ground and the engine NOT running turn the steering wheel all the way from stop to stop 4 or 5 times and then check the fluid again. Fill the fluid and turn wheel from stop to stop another 4 or 5 times. Doing this will "bleed" most of the air out of the system. Now start the engine and turn wheel from stop to stop a few more times to "bleed" any remaining air from system. Turn off the engine and check fluid level. Hope this is helpful.

Anonymous

  • 659 Answers
  • Posted on May 16, 2009

SOURCE: R&R Steering Wheel Assembly and/or Steering Column Assembly

if you disconnect the battery and let it sit awhile this will disable the airbag.

Anonymous

  • 3600 Answers
  • Posted on Jun 17, 2009

SOURCE: lower radiator hose connecting tube to water pump.

remove the radiator hose remove the two bolts that hold the tube on and buy new tube and replace is in reverse order.

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1helpful
2answers

I am losing radiator fluid on my 2006 Pontiac Grand Prix and hear water slushing sound in dash area

if loss of fluid and assume overheating the noise is probably the coolant captivating or sloshing through hearet core --for loss test and check for head gasket or intake gasket failure
1helpful
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Losing a lot of coolant. I don't see a leak. I started to drain the system and it smells burnt to s**t. What might my problem and possible solutions be?

see this causes and fix it. God bless you
Water pump -- A bad shaft seal will allow coolant to dribble out of the vent hole just under the water pump pulley shaft. If the water pump is a two-piece unit with a backing plate, the gasket between the housing and back cover may be leaking. The gasket or o-ring that seals the pump to the engine front cover on cover-mounted water pumps can also leak coolant. Look for stains, discoloration or liquid coolant on the outside of the water pump or engine.
Radiator -- Radiators can develop leaks around upper or loser hose connections as a result of vibration. The seams where the core is mated to the end tanks is another place where leaks frequently develop, especially on aluminum radiators with plastic end tanks. On copper/brass radiators, leaks typically occur where the cooling tubes in the core are connected or soldered to the core headers. The core itself is also vulnerable to stone damage. Internal corrosion caused by old coolant that has never been changed can also eat through the metal in the radiator, causing it to leak.
Most cooling systems today are designed to operate at 8 to 14 psi. If the radiator can't hold pressure, your engine will overheat and lose coolant.
Hoses -- Cracks, pinholes or splits in a radiator hose or heater hose will leak coolant. A hose leak will usually send a stream of hot coolant spraying out of the hose. A corroded hose connection or a loose or damaged hose clamp may also allow coolant to leak from the end of a hose. Sometimes the leak may only occur once the hose gets hot and the pinhole or crack opens up.
2helpful
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Few days ago cavalier decided to empty coolant out of its tank and overheat. we since then took compressor off serpentine belt changed thermostat checked oil for water flushed system checked fan heater...

Water pump. The impeller can come loose from the shaft and not circulate enough coolant. These can throw you off, because when you remove the pump the impeller will be tight against the shaft. It is when they warm up they begin to slip. If the heater core is not leaking don't bypass it.
1helpful
3answers

Antifreeze leaking on inside passenger side of 1994 GMC suburban

It sounds like you probably have a leak in your heater core. Replacing a heater core can be a difficult job. If you decide want to try it I suggest you get a shop manual to help you out. I can give you a relatively easy temporary fix that will stop the leak until you have more time to fix it or you can take it into a shop to have it done. The down side is this fix will temporally disable your heater. Wait for the engine to cool. Open the engine compartment and look all the way in the back between the engine and the firewall. Find the 2 heater hoses that pass through the firewall. They should be about 1 inch in diameter. Undo the hose clamps and disconnect them from the firewall. Get a short piece of metal tubing about the thickness of the inner diameter of the hoses. Use this metal tubing to connect the heater hoses together and clamp them using the two hose clamps. Now the antifreeze that would normally circulate through your heater core will instead circulate through this loop and not enter the passenger compartment. If you can't find a short piece of metal tubing to do this fix you can completely remove one of the heater hoses. Then take the other heater hose and connect it to location near the engine where you disconnected the first hose. Save the first hose so you can hook it up later when you do the more permanent fix. Make sure to position all hoses such that they aren't resting on any hot surfaces. I hope this advice helps you out.
0helpful
1answer

Leaking coolant from rear heater core. is that a serious problem or can i simply replace the hear core?

It could be caused by the following :
Cracked core
Loose clamp.
Cracked hose
What could happen is that the crack opens and spills all your engine coolant inside the vehicle or lose it bit by bit causing a low coolant level with subsequent possible overheating. A crack on the core could rupture under pressure as could a hose.
A quick and cheap fix is to get a bottle of Stop-leak into the cooling system and drive it around for about 15 minutes. If the crack is small enough it will seal up especially if it's on the core itself. This is a temporary fix. That said, I have a 1968 Renault that's been driving like that for the past 2 years because I cannot find a replacement core and I'm not about to spend silly money on getting one custom built. However, considering the age and value of your vehicle I'd recommend replacing the faulty core/hose. It's up to your budget (and availability of spares)
2helpful
2answers

Water leaking inside 2001 ford focus passenger side floor

The ford focus and Taurus models from this period are notorious for water leakage. Unfortunately it can be from two possible causes. Lets start with easiest first. The water dam (black plastic) where the windshied meets the hood (on outside) sometimes pulls away from glass allowing water to run into the crack and then into the dash and into primarily passenger side. The fix for this is listed in a TSB by Ford and the dealer can install, for a price ofcourse, a replacement damn that helps. For my sons Taurus to diagnose if this was the true problem we put a piece of clear packing tape over the place where the dam meets the windshield making sure it was sealed to glass tightly and then waited for next rain and it was dry so that fixed it. SECOND possible cause is a bad heater core. If the wetness smells sweet like radiator fluid or sugary sweet then this is probably a coroded heater core that leaks radiator fluid into the passenger compartment. It is located in center of dash closest to passenger side. Unfortunately if this is the case it needs to be replaced and a radiator shop will charge anywhere between 250 to 500 to do the job with part included. If it is the HEATER core you should check your coolant level regularly because it operates on pressure and with a leakign heater core you can lose pressure and possible have engine overheating. Good luck
0helpful
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Runs hot and hearter not blowing hot air

a heater uses the temperature of the cars water, running threw a heat exchanger if the heater core has failed water will not circulate threw the engine properly this will and can cause over heating as well as nothing blowing from the heater. good luck.heater cores are generally inexpensive parts to replace.

last thing you can check if heater core is ok. is the thermostat.
2helpful
3answers
0helpful
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Check eng light

1 Inspect Oil Pan Gasket - Performance Ruptured, cracked or leaking radiator hose. grey_line.gif 2 Inspect Hose (Bypass) Ruptured, cracked or leaking bypass hose. grey_line.gif 3 Inspect Hose (Heater) Ruptured, cracked or leaking heater hose. grey_line.gif 4 Inspect Radiator Cap Worn or damaged radiator cap grey_line.gif 5 Inspect Heater Core Heater core may be leaking antifreeze/coolant into the vehicle`s floor area. grey_line.gif 6 Inspect Heater Control Valve Leaking or defective heater control valve. grey_line.gif 7 Inspect Radiator Drain Plug Loose, damaged, or faulty radiator drain plug. grey_line.gif 8 Inspect Radiator Rusted, corroded, or damaged radiator may be leaking antifreeze/coolant grey_line.gif 9 Inspect Water Pump Damaged, worn or leaking water pump. grey_line.gif 10 Inspect Cooling System Mix Coolant level low or flow is restricted. grey_line.gif 11 Inspect Head Gasket - Performance Blown head gasket grey_line.gif 12 Inspect Hood Brace Leaking, worn, or damaged intake manifold gasket grey_line.gif 13 Inspect Freeze Plug Freeze plugs are cracked or leaking.
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