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Posted on Apr 28, 2017
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Slow filling of the gas tank

If I attempt to fill with the full flow of the pump, the pump shuts off. I must use just a tiny bit of handle pressure and it takes about 10 minutes to put 9 gallons of gas into the tank. This problem just started happening, never a hint of it from 2001 until now. If I put a rubber hose into the filler neck, I encounter an obstacle further down from where the pump filler nozzle would end. This Accent has 23000 miles and is a one owner - me. I've checked the hoses leading from the gas tank (including under the plastic shied) but they are not crimped. So - help!

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Charlie Gibson

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  • Contributor 37 Answers
  • Posted on Apr 28, 2017
Charlie Gibson
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Your tank has a vent to vent the air from the tank. The fill tube should have another smaller tube going to the tank to vent l suspect that tube is blocked n some way

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  • Hyundai Master 29,494 Answers
  • Posted on Apr 28, 2017
john h
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The block you encounter in filler neck is an anti-siphon device most problems go away but if persistent can have a problem with evap system
Problem filling my gas tank Automotive Fuel Tank Problems Car Repair Information From MasterTechMark Why can fill my gas tank in one go

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Anonymous

  • 153 Answers
  • Posted on Feb 16, 2010

SOURCE: 2001 hyundai accent, trouble filling gas tank

the problem with inserting something into the filler tube are the baffles bilt in to avoid splashback and people siphoning gas from your tank.this is normal.under the car you can find if the large rubber hose is crimped or the smaller 3/4" vent hose is crimpped.but they may be inside the plasti shield behind the tire requiring removing that.it is probably a problem with the vent tube.

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Anonymous

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  • Posted on Feb 06, 2011

SOURCE: 2001 hyundai accent, trouble filling gas tank

I have 2002 Hyundai Accent. When fueling, I had to trickle the fuel in to prevent the fuel dispenser from constantly shutting off. Even then I could only get about a quarter gallon at a time between fuel shutoffs. Would take 10-15 minutes to put in 10 gallons. Very frustrating. I found and fixed the problem today. There is a charcoal cannister that is part of the Evaporative Emissions control system. It is located inside the rear fender well on the driver side, behind the driver side rear tire. You cant miss it. Actually looks like a square plastic box and it has hoses coming out of it. I removed the entire charcoal cannister assembly in about 15 minutes. Follow carefully. First, remove the electrical connector to the purge control valve (this valve assemby is mounted to the side of the charoal cannister on a bracket). No big deal. Then disconnect the three hoses that come out from the cannister assembly on the one side that faces the rear tire. Two of these hoses are small diameter about 1/4" and one is larger at about 5/8 inch diameter. Then you remove the 3 bolts that hold the whole cannister to the car frame. Then the whole piece comes out. Once I got the cannister and purge control valve out of the car as a whole assy I found the problem. The larger of the 3 hoses you disconnected as well as the port it connects to on the cannister was packed with the small charcoal pellets and actually formed a solid plug inside that larger hose. I had to stick a screw driver through that hose to knock the plug out that those charcoal pellets had formed. It all makes sense now. When you fill the tank with gas, you also push out air and vapor from the gas tank that is being displaced by the rising fuel in the tank. That vapor is supposed to go through that larger hose to the charcoal cannister where the fumes are removed by the charcoal. If that hose is plugged, like mine was, then the vapor has nowhere to go as you fill the tank and it increases pressure within the tank it causes the fuel dispenser nozzle to shutoff because it keeps detecting a pressure increase within the tank. That's my theory. I don't have the Hyundai design prints to confirm it. I had to tilt the charcoal dispenser so that the pellets came out of that larger hose port on the cannister. Like I said, even the port itself was full of pellets. So I poured out enough to clear the pellets that were in the hose port. I cleaned out the hose. Put everything back and went to go fill with gas. I filled that tank at full bore with no problem. Have the dealer or your mechanic check the ports and the hoses off the cannister. If they are filled with charcoal pellets, that is the problem. That should cost less than some of the fixes I have been reading about here.

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My work truck does this as well. Pulling out the nozzle doesnt work either. I know it sounds wierd, but try turning the nozzle sideways or upside down when filling the tank. Works well with my work truck.....
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When putting gas in my 2004 Kia amanit the fuel nozzle kicks off. How do I locate and fix the problem

HI Bridgette,

Due to the different shapes of fuel tank filler necks in cars & trucks, it may be necessary to vary one or more things to allow fuel to flow uninterrupted until the tank is really full.

The main problem can come from the new "vapor recovery" gasoline pumps. These pumps and hoses actually recover gasoline fumes from your tank as the liquid gasoline displaces the air / fumes in the tank is it is being filled. If gasoline flow is started at full blast, it can splash back slightly, causing liquid to be pulled back by the pump - so it shuts off. So, start with a slow rate of filling and gradually increase flow rate to maximum over 5 to 10 seconds. If it still shuts off, try some of the suggestions below.

First, don't fill at maximum flow rate from the pump - that is, don't set the nozzle for wide open. Select one of the other "latches" on the handle instead of the fastest flow and let the tank fill entirely at this rate.

Second, you should experiment a bit with the length of nozzle that you push into the tank's filler neck. If you push it in too far or too little, the pump nozzle can do what you're describing.

Third, try twisting the nozzle slightly so that it doesn't hang straight downward - a little to the left or right may provide a solution.

Lastly, try a different gas station. Their pumps may not be so picky with your tank's filler neck.

Good luck!
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what part of the country are you in?
you could have two things happening....
IN areas like California teh pump handle has a black cover over the nozzle.. this traps escaping fuel fumes while you fill your tank.. if you do not have enough pressure it will stop the pump..
If this is not the case.. it could be simply the design of your filler neck in the car... and you get a bottle neck that causes the nozzle to think the car is full.. simply do not put the nozzle fully in the car.. try backing it our a bit so that you do not create a bottle neck... kinda like pouring out soda from a bottle.. tilt it too much and it slows down the flow.
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