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Posted on Mar 20, 2010
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I have a 94 gmc cierra z71 off road 4x4. the 4 wheel drive does not work but the actuator and transfer case are both ok. can someone plz help me?

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joe merryman

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There is a switch on top of the transfer case. check that. i think its about $30 at napa and they had it in stock when i replaced mine. works every time now

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  • Posted on Mar 20, 2010
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Gm has had a lot of trouble with the buttons on the dash replace the switch

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If you need further help, I’m available over the phone at https://www.6ya.com/expert/mike_9693b5ad75773352

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Thats a fairly common problem with that model. Typically it involves a 75.00 part called a transfer case actuator. I personally think the price is right if the vehicle is in good condition other than the actuator. Be advised the Jimmy's normally came with a 700R4 automatic transmission that were prone to failure. Very expensive to repair 2200 to 2600. Mine failed twice before I sold it. Hope this helps. Marvin
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I drove my 1994 z71 truck through a creek and now 4x4 doesn't wrk

On the full size, the front actuator is electric, not vacuum.

When in 4wd mode, a switch on top of the transfer case conducts 12 volts out to the actuator. Wire #50 (brown) is the 12v feed, and it conducts to the light blue wire (#900) to the actuator.
When shifted out of 4wd, the switch opens up and no voltage goes to the actuator.

Check voltage at the connector for the front actuator (at the front differential - it looks like a large bullet that threads into the front diff.) If it has 12 volts, the actuator is the problem. If it does not have 12 volts, check the transfer case switch and the power feed to the transfer case.

I'll assume it is the actuator, if the plug to the actuator is getting 12 volts when in 4wd.
The way this actuator works, is it is a sealed chamber that gets heated by voltage. When it heats, the pin in the end swells and pushes a shift fork in the front differential. The shift fork engages a spline on the passenger side of the differential, and boom! you have 4WD.

GM offered an upgrade to this actuator that is a motor instead of a heated device. However, it requires a small harness addition, a spacer, and a new actuator. It is about a $150 to $200 option.

If I were you, I would buy a new heated actuator. They are available at most auto parts stores, and are about $90. They are also on eBay for about $55 plus shipping. These are very easy to change - just thread out the old one, and thread in a new one.

Good luck, That actuator is usually the problem 90% of time.

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