2003 Hyundai Santa Fe Logo
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Anonymous Posted on Mar 16, 2010
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I am having trouble removing the crankshaft pulley are there any hints.

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Patrick Rayome

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  • Hyundai Master 1,757 Answers
  • Posted on Mar 31, 2010
Patrick Rayome
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1. Remove the Center Bolt and Washer.
2. Use a correct size Puller - available at most auto parts stores (some even rent them "for free" (with deposit); also available in sets at Harbor Freight.
3. DO NOT USE the outside Crankshaft Pulley lip- the Puller will snap the edge off!
4. Use a smaller sized Bolt inserted where the Crankshaft Bolt was, and use a set of washers small enough to fit on the bolt, but small enough to allow the Crankshaft Pulley to be "pulled" off the Crankshaft. The Puller Pivot Leg will be place againsgt this bolt.

Click on the following free direct Link. It has the Diagrams that may prove helpful in your work.

Let me know if this helped, or if you have additional information or questions. Feel Free to contact me at FixYa.Com!

http://www.2carpros.com/car_repair_information/year/2003/make/hyundai/model/santa_fe/2003_hyundai_santa_fe_timing_belt_diagram_marks.htm

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  • Expert 98 Answers
  • Posted on Apr 05, 2010
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I had trouble removing the crankshaft pulley bolt: I placed a 1/2" drive ratchet inside a 3-foot-long steel channel (also called "unistrut") and put it on the bolt with the steel channel against the pavement. Then, I put the key in the ignition and quickly bumped the starter. The noise was loud, but the bolt was loose!!

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Anonymous

  • 523 Answers
  • Posted on Apr 09, 2010

SOURCE: Crankshaft Woodruff Key Removal

You are correct, this key does drive both. While I have never tried to remove the keway with out both pulley and lower sprocket you may be able to (my gut says no but anything is worth trying once) I'd position the keyway at the 12 o'clock postion and with a good pair of needle nose pliers see if the key will roll out as you pull up and away with it. If it will not you'll of course have to remove the front of the engine and pull the timing belt, if over 60K miles on belt go ahead and replace with new.

I hope this may have assited and good luck!

Tom

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Anonymous

  • 132 Answers
  • Posted on Sep 21, 2009

SOURCE: to remove crankshaft pulley

use a three arm puller to remove this , useing a prybar on the flywheel will cause teeth damage and make for more repairs .

Anonymous

  • 10319 Answers
  • Posted on May 02, 2010

SOURCE: I can't get the crankshaft damper pulley off.

Download this link and find your Service manual for your vehicle. It will serve you well and to keep for future reference

http://ezinearticles.com/?Find-the-Free-Auto-Repair-Manual-You-Need-Online&id=92717

Anonymous

  • 3092 Answers
  • Posted on Sep 01, 2010

SOURCE: 2002 CHRYSLER SEBRING - 2.4LTR DOHC ENGINE I

There on very tight, did you insert a bolt in the hole, where the bolt for the crank bolt goes on, insert a long where it sticks out pass the pulley about 3 to 4 inches, but thinner bolt in there, and the tip of the puller on it, tighten the puller, and it will come out. I would get two of those bolt's, because it will start to bent, and you might need to used the other bolt to finsh taking it out.

Testimonial: "THANK YOU -THANK YOU-THANK YOU !!!! I RECEIVED RESPONSE THIS AM , RIGHT B/4 I WAS TO BEGIN AGAIN AND WITH THIS TIP I HAD THE PULLEY OFF IN 5 MINUTES ."

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How do you remove the crankshaft dumper pully?
Published: 11-May-2011
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303-893(LRT-12-080)
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Bolt taken out of crankshaft pulley, the trouble is I can't get the crankshaft pulley off now. What do you suggest?
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How do you aline the timing marks on the cam and crank on a 97 toyota camry with a 2.2
Hi, the procedure is pasted below. There is a good rundown with pics at the following post:
http://www.toyotanation.com/forum/showthread.php?t=264429
Please let me know if you have questions.


REMOVAL & INSTALLATION
5S-FE Engines
  1. Remove the timing belt covers as previously detailed.
  2. Raise the engine just enough to remove the weight from the engine mount on the right side.
  3. Remove the thru-bolt, two nuts, and right hand mounting insulator.
  4. Remove the retaining bolts and remove the right hand mounting bracket (from the side the alternator was removed from).
  5. Remove the timing belt and timing belt guide. If the timing belt is to be reused, draw a directional arrow on the timing belt in the direction of engine rotation (clockwise) and place matchmarks on the timing belt and crankshaft gear.
  6. Remove the bolt retaining the No. 1 idler pulley and tension spring.
  7. Remove the No. 2 idler pulley.
  8. Remove the crankshaft timing gear , if it can not be removed by hand, use two flat bladed tools to pry it off. Make sure to position shop rags to prevent damages to the components.
  9. Remove the nut retaining the oil pump pulley.

To install:
  1. Align the cutouts of the oil pump pulley and shaft, and slide the pulley on. Retain the pulley while tightening the nut to 21 ft. lbs. (28 Nm).
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NOTE Remove any oil or water on the idler pulley and keep it clean.
  1. Temporarily install the No. 1 idler pulley with the retaining bolt. Hint: use a 1.65 inch (42mm) bolt in length. Do not tighten the bolt yet. Install the tension spring. Pry the pulley toward the left as far as it will go, then tighten the bolt.
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NOTE If the old timing belt is being reinstalled, make sure the directional arrow is facing in the original direction and that the belt and crankshaft gear matchmarks are properly aligned.
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Jul 24, 2011 • 1997 Toyota Celica
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Can't get the crank pulley loose. is it left our right threads. i am replacing the water pump.
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Sep 19, 2010 • 1995 Mercury Villager
1helpful
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Procedure in changing timing belt
Timing Belt and Sprockets REMOVAL & INSTALLATION 2S-ELC, 3S-FE and 5S-FE Engines
  1. Remove the timing belt covers as previously detailed.
  2. Raise the engine just enough to remove the weight from the engine mount on the right side.
  3. Remove the thru-bolt, two nuts, and right hand mounting insulator.
  4. Remove the retaining bolts and remove the right hand mounting bracket (from the side the alternator was removed from).
  5. Remove the timing belt and timing belt guide. If the timing belt is to be reused, draw a directional arrow on the timing belt in the direction of engine rotation (clockwise) and place matchmarks on the timing belt and crankshaft gear.
  6. Remove the bolt retaining the No. 1 idler pulley and tension spring.
  7. Remove the No. 2 idler pulley.
  8. Remove the crankshaft timing gear , if it can not be removed by hand, use two flat bladed tools to pry it off. Make sure to position shop rags to prevent damages to the components.
  9. Remove the nut retaining the oil pump pulley. To install:
  10. Align the cutouts of the oil pump pulley and shaft, and slide the pulley on. Retain the pulley while tightening the nut to 21 ft. lbs. (28 Nm).
  11. Align the crankshaft timing pulley set key with the key groove of the crankshaft pulley, then slide the pulley on.
  12. Install the No. 2 idler pulley with the bolt and tighten to 31 ft. lbs. (42 Nm). Be sure the pulley moves smoothly. NOTE: Remove any oil or water on the idler pulley and keep it clean.
  13. Temporarily install the No. 1 idler pulley with the retaining bolt. Hint: use a 1.65 inch (42mm) bolt in length. Do not tighten the bolt yet. Install the tension spring. Pry the pulley toward the left as far as it will go, then tighten the bolt.
  14. Turn the crankshaft until the key groove in the crankshaft timing pulley is facing upward. Install the timing belt on the crankshaft timing, oil pump, No. 2 idler and water pump pulleys. NOTE: If the old timing belt is being reinstalled, make sure the directional arrow is facing in the original direction and that the belt and crankshaft gear matchmarks are properly aligned.
  15. Install the lower (No. 1) timing belt cover and new gasket with the four bolts.
  16. Align the crankshaft pulley set key with the pulley key groove. Install the pulley. Tighten the pulley bolt to 80 ft. lbs. (108 Nm).
  17. On 2S-ELC engines, turn the crankshaft pulley and align the 0 mark on the lower (No. 1) timing belt cover.
  18. Align the camshaft knock pin with the matchmarks on the oil seal retainer.
  19. On 2S-ELC/USA engines, align the knock pin with the pin hole on the timing pulley E mark side. On 2S-ELC/Canadian engines, align the knock pin with the pin hole on the timing pulley. On 3S-FE and 5S-FE engines, align the knock pin with the groove of the pulley, and slide the pulley onto the camshaft with the plate washer and set bolt. NOTE: On 2S-ELC engines, make sure that the Matchmark on the oil seal retainer and center hole of the small hole on the camshaft timing pulley are aligned.
  20. Using the removal tool to hold the pulley stationary, install and tighten the pulley set bolt to 40 ft. lbs. (54 Nm) on the 2S-ELC and the 3S-FE. On the 5S-FE, tighten the set bolt to 27 ft. lbs. (37 Nm).
  21. On 3S-FE and 5S-FE engines, turn the crankshaft pulley and align the 0 mark on the lower (No. 1) timing belt cover.
  22. Install the timing belt and check the valve timing as follows:
    1. Align the matchmarks that you made previously, and install the timing belt onto the camshaft pulley.
    2. Loosen the No. 1 idler pulley set bolt 1⁄2 turn.
    3. Turn the crankshaft pulley two complete revolutions TDC to TDC. ALWAYS turn the crankshaft CLOCKWISE. Check that the pulleys are still in alignment with the timing marks.
    4. Tighten the No. 1 idler pulley set bolt to 31 ft. lbs. (42 Nm).
    5. Make sure there is belt tension between the crankshaft and camshaft timing pulleys.
  23. Install the upper (No. 2) timing cover with a new gasket(s). On the 5S-FE, align the two clamps for the engine wiring harness with the cover mounting bolts.
  24. Install the spark plugs.
  25. The remainder of installation is the reverse of removal. Tighten each component to specifications.
Read full answer
Aug 04, 2010 • 1996 Toyota Camry
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2answers

Need to know how to set the timing gears for a geo storm 1991 1.6litre had to replace timing belt
GM Storm/Spectrum 1985-1993 Repair Guide

Timing Belt - REMOVAL & INSTALLATION

Although timing belts may last for thousands of miles past the recommended replacement interval, they should be replaced every 60,000 miles to prevent trouble or damage should they snap. Timing belts do not usually give an indication that they are worn or aging without removing the cover(s) and inspecting the belt. A worn or damaged belt could give out at any time. In some cases, should a timing belt snap while the engine is running, damage could be done to the valve trains or pistons requiring a partial or full engine disassembly. Also, should the belt go when the vehicle is far from home, a costly tow or even more costly repair job and considerable inconvenience may be suffered.
Timing belts must always be handled carefully and kept completely free of dirt, grease, fluids and lubricants. This includes any accidental contact from spillage, fingerprints, rags, etc.. These same precautions apply to the pulleys and contact surfaces on which the belt rides.The belt must never be crimped, twisted or bent. Never use tools to pry or wedge the belt into place. Such actions will damage the structure of the belt and possibly cause breakage.


Spectrum
(see Figures 1, 2 and 3)
The engine must be removed from the vehicle for this procedure to be performed.
  1. Remove the engine and mount it to an engine stand.
  2. Remove the accessory drive belts.
  3. Remove the engine mounting bracket from the timing cover.
  4. Rotate the crankshaft until the notch on the crankshaft pulley aligns with the 0 degree mark on the timing cover and the No. 4 cylinder is on TDC of the compression stroke.
  5. Remove the starter and install the flywheel holding tool No. J-35271 or equivalent.
  6. Remove the crankshaft bolt, boss and pulley.
  7. Remove the timing cover bolts and the timing cover.
  8. Loosen the tension pulley bolt.
  9. Insert an Allen wrench into the tension pulley hexagonal hole and loosen the timing belt by turning the tension pulley clockwise.
  10. Remove the timing belt.
  11. Remove the head cover.
Inspect the timing belt for signs of cracking, abnormal wear and hardening. Never expose the belt to oil, sunlight or heat. Avoid excessive bending, twisting or stretching.
To install:
  1. Position the Woodruff key in the crankshaft followed by the crankshaft timing gear. Align the groove on the timing gear with the mark on the oil pump.
  2. Align the camshaft timing gear mark with the upper surface of the cylinder head and the dowel pin in its uppermost position.
  3. Place the timing belt arrow in the direction of the engine rotation and install the timing belt, first to the crankshaft pulley, next to the camshaft pulley, then to the water pump pulley and finally to the tension pulley. Tighten the tension pulley bolt.
Once installed, there must be not slack in the timing belt. The belt teeth must be in perfect alignment with the gears.
  1. Turn the crankshaft 2 complete revolutions and realign the crankshaft timing gear groove with the mark on the oil pump.
  2. Loosen the tension pulley bolt and apply tension to the belt using an Allen wrench in the hexagonal pulley hole. Torque the pulley bolt to 37 ft. lbs. (50 Nm) while holding the pulley stationary.
  3. Check the timing belt tension using a belt tension gauge, it should be 40-48 lbs. (18-22 Kg).
  4. Adjust the valve clearances.
  5. To complete the installation, reverse the removal procedures. Torque the crankshaft pulley-to-crankshaft bolt to 108 ft. lbs. (147 Nm).
2befeb0.jpg

Fig. 1: Timing belt routing - SOHC engines

716bbfc.jpg
Fig. 2: Align the crankshaft timing gear keyway with the mark in the oil pump - SOHC engines

2f82d49.jpg
Fig. 3: Check the timing belt tension at the center of the longest point between pulleys - SOHC engines
Storm - SOHC ENGINE
(see Figures 1, 2 and 3)
  1. Disconnect the battery negative cable.
  2. Remove the timing belt cover. If necessary, raise and support the vehicle, then remove the right under cover to access the lower timing cover bolts.
  3. If not done already, rotate the crankshaft so that the No. 4 cylinder is at TDC on its compression stroke by aligning the camshaft pulley timing mark to the 9 o'clock position.
  4. Raise and support the vehicle safely.
  5. Remove the crankshaft pulley center bolt, the 4 crankshaft pulley side bolts and the crankshaft pulley from the vehicle.
  6. Loosen the belt tension pulley bolt, then remove the timing belt from around the tensioner and other pulleys. Remove the timing belt from the vehicle.
To install:
  1. Make sure the crankshaft pulley keyway and groove is aligned with the oil pump timing mark and the camshaft pulley timing mark is in the 9 o'clock position. Install the timing belt around the crankshaft timing pulley, followed by the tensioner pulley, water pump pulley and the camshaft timing pulley.
  2. Tighten the belt tensioner retaining bolt. Make sure that the belt is properly tightened and is aligned evenly around all the pulleys:
    1. Turn the crankshaft 2 complete revolutions and realign the crankshaft timing gear groove with the mark on the oil pump.
    2. Loosen the tension pulley bolt and apply tension to the belt using an Allen wrench in the hexagonal pulley hole. Torque the pulley bolt to 37 ft. lbs. (50 Nm) while holding the pulley stationary.
    3. Check the timing belt tension/deflection using a belt tension gauge. The belt should deflect 0.63-0.79 in. (16-20mm) when 22 lbs. (98 N) of pressure is applied to the center of the longest belt stretch.
  3. Check that the camshaft is still aligned to the 9 o'clock position.
  4. Install the timing belt cover, secure it with the 2 lower mounting bolts, then torque the bolts to 89 in. lbs. (10 Nm).
  5. Install the crankshaft pulley to the crankshaft dampener, secure the center bolt and the 4 side bolts. Torque the center bolt to 87 ft. lbs. (118 Nm) and the 4 side bolts to 17 ft. lbs. (23 Nm).
  6. If removed, install the right side under cover.
  7. Lower the vehicle. Install the 4 upper timing belt cover retaining bolts and tighten to 89 inch lbs. (10 Nm).
  8. Install the right engine mount.
  9. Install the power steering pump drive belt and alternator drive belt. Adjust them to the proper belt tension.
  10. Remove engine support fixture and reconnect the negative battery cable.

For DOCH Engine, can visit autozone.com (free register) for more details.

Hope helped with this (remember rated this help) Good luck.
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Nov 05, 2009 • 1991 Geo Storm
4helpful
3answers

Daewoo Matiz crankshaft pulley
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Sep 10, 2009 • Daewoo Nubira Cars & Trucks
1helpful
1answer

Do 4runners crank pulleys go bad
Yes, in most cases you can. The crankshaft pulley is bolted to the front of the crank shaft by either 1 large bolt and thick washer, or by 4 small bolts around the edge of inside of the pulley, depending on model.

Remove all belts that are driven by the crankshaft pully and then grasp the pully to see if it is loose in some way.

To remove the large bolt(if that's what you have), will require the use of a strap wrench which can be gotten for the free loan-A-tool from Autozone.

Only if the end of the crankshaft was damaged in some way would you have to replace the crankshaft.


If you would like to contact me again about this or other problems, feel free to do so.
Bill
ASE Master Technician


Read full answer
Nov 17, 2008 • 2002 Toyota 4Runner
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Thomas Perkins

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