Saturn code p0442, evap system small leak, can't find leak, replaced gas cap, checked hoses under hood, ok. check of purg solenoid, terminal voltage, held vacume, started cold - no vacume to tank thru cold purg solenoid-engine was cold. used hand vacume pump on line to fuel tank, would not hold any vacume. next area to check? is the canister behind the fuel tank? thanks dave

Causes A code P0442 most likely means one or more of the following has happened: A loose or improperly affixed gas cap A non-conforming gas cap (i.e. not factory/original brand) A small leak/hole in a fuel vapor hose/tube Other small leak in EVAP system Faulty vent o-ring seal Defective vent valve Defective purge valve Defective leak detection pump Possible Solutions With a P0442, the most common DIY repair is to: Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back. Otherwise, replace the gas cap (we recommend an OEM original part, not aftermarket part), or Visually inspect the EVAP system for cuts/holes in tubes/hoses More advanced troubleshooting steps include: Using an advanced scan tool, perform an EVAP leak test Verify operation of the EVAP purge solenoid / valve Perform a smoke test to see where the leak is Generally there are vehicle and model specific procedures for proper diagnosis of this DTC.

Read more at: https://www.obd-codes.com/p0442
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A code P0442 most likely means one or more of the following has happened: A loose or improperly affixed gas cap A non-conforming gas cap (i.e. not factory/original brand) A small leak/hole in a fuel vapor hose/tube Other small leak in EVAP system Faulty vent o-ring seal Defective vent valve Defective purge valve Defective leak detection pump

With a P0442, the most common repair is to: Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back. Otherwise, replace the gas cap (recommend an OEM not aftermarket part), or Inspect the EVAP system for cuts/holes in tubes/hoses More advanced troubleshooting steps include: Using an advanced scan tool, perform an EVAP leak test Verify operation of the EVAP purge solenoid / valve Perform a smoke test to see where the leak is Generally there are vehicle and model specific procedures for proper diagnosis of this DTC.

Read more at: http://www.obd-codes.com/p0442

A code P0442 most likely means one or more of the following has happened: A loose or improperly affixed gas cap A non-conforming gas cap (i.e. not factory/original brand) A small leak/hole in a fuel vapor hose/tube Other small leak in EVAP system Faulty vent o-ring seal Defective vent valve Defective purge valve Defective leak detection pump

Read more at: http://www.obd-codes.com/p0442
Copyright OBD-Codes.com

Check the purge solenoid under the hood common problem in mazda 5 6 cx7.

p0442 means Evaporative Emission Control System Leak Detected (small leak)

What does that mean?
The vehicle's PCM (powertrain control module) tests the evaporative emissions (EVAP) system for large and small leaks among other conditions. In the case of this DTC, it indicates a fuel vapor leak in the EVAP control system. It means a very small leak has been detected. In fact, the leak can be from a hole as small as 0.04" in diameter. The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.
Symptoms
The only thing you will notice is the Malfunction Indicator Lamp (MIL) a.k.a. Check Engine Light will be illuminated. You likely won't notice any drivability problems although sometimes a fuel odor may be noticed.
Causes
A code P0442 most likely means one or more of the following has happened: A loose or improperly affixed gas cap A non-conforming gas cap (i.e. not factory/original brand) A small leak/hole in a fuel vapor hose/tube Other small leak in EVAP system Faulty vent o-ring seal Defective vent valve Defective purge valve Defective leak detection pump
Possible Solutions
With a P0442, the most common repair is to: Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back. Otherwise, replace the gas cap (we recommend an OEM not aftermarket part), or Inspect the EVAP system for cuts/holes in tubes/hoses More advanced troubleshooting steps include: Using an advanced scan tool, perform an EVAP leak test Verify operation of the EVAP purge solenoid / valve Perform a smoke test to see where the leak is

P0442: Evaporative Emission (EVAP) System Leak Detected (Small Leak)

The solution could be as simple as replacing your gas cap. However, there may be a hole in your hose, also. For details, check out: http://www.obd-codes.com/p0442

This indicates a fuel vapor leak in the EVAP control system. It means a very small leak has been detected. .The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.

A code P0442 most likely means one or more of the following has happened:

• A loose or improperly affixed gas cap
• A non-conforming gas cap (i.e. not factory/original brand)
• A small leak/hole in a fuel vapor hose/tube
• Other small leak in EVAP system
• Faulty vent o-ring seal

With a P0442, the most common repair is to:

• Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back.
• Otherwise, replace the gas cap, or
• Inspect the EVAP system for cuts/holes in tubes/hoses

Few places to check - rubber hose under air box (requires removing the air box) and hoses connecting to EVAP system under the van on the drivers side.

Evaporative Emission Control System Leak Detected (small leak)
This indicates a fuel vapor leak in the EVAP control system. It means a very small leak has been detected. In fact, the leak can be from a hole as small as 0.04" in diameter. The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.

Causes: A code P0442 most likely means one or more of the following has happened:
* A loose or improperly affixed gas cap
* A non-conforming gas cap (i.e. not factory/original brand)
* A small leak/hole in a fuel vapor hose/tube
* Other small leak in EVAP system
* Faulty vent o-ring seal

Possible Solutions: With a P0442, the most common repair is to:
* Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back.
* Otherwise, replace the gas cap, or
* Inspect the EVAP system for cuts/holes in tubes/hoses


Keep us updated.

P0442 - Evaporative Emission Control System Leak Detected (small leak)

This indicates a fuel vapor leak in the EVAP control system. It means a very small leak has been detected. In fact, the leak can be from a hole as small as 0.04" in diameter. The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.

Symptoms: You likely won't notice any drivability problems.

Causes: A code P0442 most likely means one or more of the following has happened:
* A loose or improperly affixed gas cap
* A non-conforming gas cap (i.e. not factory/original brand)
* A small leak/hole in a fuel vapor hose/tube
* Other small leak in EVAP system
* Faulty vent o-ring seal

Possible Solutions: with a P0442, the most common repair is to:
* Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back.
* Otherwise, replace the gas cap, or
* Inspect the EVAP system for cuts/holes in tubes/hoses



P0445 - Evaporative Emission Control System Purge Control Valve Circuit Shorted.
Possible Solutions: with a P0445, the most common repair is to:
* Bad or loss contact wires
* Check harnesses, replace it


Hope helps (remember to rate this).

P0442 OBD-II Trouble Code - Evaporative Emission Control System Leak Detected (small leak)

What does that mean?
This indicates a fuel vapor leak in the EVAP control system. It means a very small leak has been detected. In fact, the leak can be from a hole as small as 0.04" in diameter. The (EVAP) emission control system prevents the escape of fuel vapors from a vehicle's fuel system. Fuel vapors are routed by hoses to a charcoal canister for storage. Later, when the engine is running a purge control valve opens allowing intake vacuum to siphon the fuel vapors into the engine.


Symptoms
You likely won't notice any drivability problems.


Causes
A code P0442 most likely means one or more of the following has happened:
* A loose or improperly affixed gas cap
* A non-conforming gas cap (i.e. not factory/original brand)
* A small leak/hole in a fuel vapor hose/tube
* Other small leak in EVAP system
* Faulty vent o-ring seal


Possible Solutions
With a P0442, the most common repair is to:
* Remove and reinstall the gas cap, clear the codes, and drive for a day and see if the codes come back.
* Otherwise, replace the gas cap, or
* Inspect the EVAP system for cuts/holes in tubes/hoses




Fig. EVAP vent solenoid (2) on 3.1L, 3.4L, 3.5L & 3.8L, showing the connector (1) and vapor line (2)




Fig. EVAP canister purge solenoid location on 3.1L & 3.4L




Fig. EVAP purge solenoid valve (3) location on 3.5L




Hope this help, good luck.