2001 BMW 325 Logo
Posted on Dec 23, 2009
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Bmw 325tds diesel flowing back to tank when parked

Bmw 325tds 1995 e36. fuel starvation,erratic idling on starting, diesel seems to be flowing back to tank when parked overnight.noticed pipe going from vacuum line to top of fuel filter. is the problem with the vacuum pump/non return valve? have replaced heater plugs. no problem with car running once started.

1 Answer

Colin Stickland

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  • BMW Master 22,516 Answers
  • Posted on Dec 23, 2009
Colin Stickland
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Joined: Nov 04, 2008
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Usual problem ,valves in injector worn for the fuel pump.easy quick fix this one ,fit a non return valve in the inlet pipe,check flow direction on valve when fitting and evan better as well is another in the bleed off return pipe .valves available from a motor factor or a specialist garage like bosch or lucas ,cut pipe and fit the valve with a piece of rubber pipe to connect the valve in line.or listen to the people who want to milk the golden cow and have the whole injector pump overhauled .

  • 2 more comments 
  • pelle123 Nov 12, 2010

    Is there a non return valve in the fuel level sensor on the left side "in tank" ? The feed pump takes fuel from both right and left side of the fueltank. On the left side there should be a valve to make sure the feed pump doesn't just pump fuel from the right side to the left side. Am i totally wrong?

  • Colin Stickland
    Colin Stickland Nov 12, 2010

    no one feed and one return only ,check the rubber connection pipes while your under their as they can go porous if ok then plan A f it aftermarket valves

  • cxos1976 May 17, 2011

    Alicntecoli, where do you suggest i have to fit the return valve? before the fuel filter strainer or after?
    thanks!

  • Colin Stickland
    Colin Stickland May 17, 2011

    as close to the injector pump as possible

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I have a SSangyong musso 1997 with a 320E motor, my problem is a fuel one. erratic idle and fuel starvation on up hills or when driving long time on open road

Most of the time it is caused by the little "O" ring which is located in the fuel pump. They dry out and get a crack in them. Take the fuel pump assembly out of the fuel tank which is located under the rear left passengers seat and replace the "O" ring. All fixed. If need any more info, look at the SsangYong Owners Club of Australia forum site at http://www.ssangyongownersclubofaustralia.org/website

All the best..
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Engine cuts out

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A few things to check.
  1. Is fuel pump delivering enough fuel.
  2. Is injectors clean. Perhaps dirt in fuel. replace fuel filter
  3. Air leakage at top air intake of manifold at ICV idle control valve. Two hoses inside this housing prone to perishing.
  4. Throttle position sensor faulty.
  5. Mass air flow sensor faulty.
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Havent done it yet but ICV is easy to clean according to internet. instruction available at bmw e36 blog. All off above can be tested by yourself according to manual.
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My BMW 325tds 1997, does not want to start, but does crank

The next step is checking all wires make sure all connctores are connected and that wirs are in good shape then if all is well there then i would try chaning the camshaft postion sensor.
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A few things to check.
  1. Is fuel pump delivering enough fuel.
  2. Is injectors clean. Perhaps dirt in fuel. replace fuel filter
  3. Air leakage at top air intake of manifold at ICV idle control valve. Two hoses inside this housing prone to perishing.
  4. Throttle position sensor faulty.
  5. Mass air flow sensor faulty.
  6. ICV faulty or dirty. comon fault on older e36.
Havent done it yet but ICV is easy to clean according to internet. instruction available at bmw e36 blog. All off above can be tested by yourself according to manual.
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Motor cutting out

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A few things to check.
  1. Is fuel pump delivering enough fuel.
  2. Is injectors clean. Perhaps dirt in fuel. replace fuel filter
  3. Air leakage at top air intake of manifold at ICV idle control valve. Two hoses inside this housing prone to perishing.
  4. Throttle position sensor faulty.
  5. Mass air flow sensor faulty.
  6. ICV faulty or dirty. comon fault on older e36.
Havent done it yet but ICV is easy to clean according to internet. instruction available at bmw e36 blog. All off above can be tested by yourself according to manual.
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