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Posted on Oct 23, 2009
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Can't find tensioner and how to loosen belt to change alternator in 97 ford aerostar mini van

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Jim DuBreck

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  • Ford Master 578 Answers
  • Posted on Oct 23, 2009
Jim DuBreck
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Joined: Sep 30, 2009
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Just a clue: the water pump and the tensioner are the only items that run off the BACK side of the belt.

So, it is the pulley that is NOT the waterpump- and it will have a 9/16ths nut sticking out of it (so that you can put a wrench on it to remove tension from the belt)
Does this get you moving in the correct direction?
-Jim

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  • Posted on Feb 01, 2010
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I found on my 2002 Ford Taurus SEL, the nut on the tensioner was 15mm. Used a 15mm offset box end wrench with a pipe over the other end for leverage. Once the wrench and pipe are attached to the nut, pull toward the front of the car and the tension on the belt will be relieved enough to remove the belt.

The whole operation was much easier with two people. One holding the tensioner and the other replacing the new belt. Make sure you know the proper route the belt takes around the various pulleys.

Once the belt is in place and properly alligned, slowly release the wrench and it will return tension to the belt. Be careful not to pry against the pulleys because some of them are made of plastic and you will ruin the "tracks" on the pulleys.

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  • Posted on Jan 24, 2010
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How do i get the belt and tensioner tight again

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How do i change a alternator for a escort van 1.8 diesel van

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6. Wiggle the old unit out, unbolt the two wires on the alternator, bolt back onto the new unit.

7. Do the rest in reverse. When putting tension back on the belt do not over tighten, belt should just feel firm.

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Belt Installation — Aerostar 3.0Ldb83acd.gif
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05eb602.gif Hope this helps you.
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Generator, Aerostar
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1. Disconnect battery ground cable (14301).
2. Remove snow/ice shield.
3. Remove engine air cleaner intake tube (9A624).
4. Disconnect generator wiring at the voltage regulator (VR) (10316).
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