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Posted on Sep 16, 2009
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How do you change an egr valve on a saturn sl1 2001

1 Answer

Harvey N Tawatao

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  • Saturn Master 3,854 Answers
  • Posted on Sep 16, 2009
Harvey N Tawatao
Saturn Master
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Joined: Apr 05, 2009
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Quite easily take off the air breather tube then there is a cone shaped part with a connector on top at the back of the engine right by the accelerator cable 2 10mm bolts hold it on take off the 2 bolts and the valve comes off. If your still not sure you can buy a new EGR valve or if your going to just clean it to save you some money, you can use Carb cleaner which you can get at Auto Zone and they can give you the step by step instruction's free of charge to replacing the EGR valve  on you car with common tools. Good luck 

4 Related Answers

Anonymous

  • 5 Answers
  • Posted on Aug 25, 2009

SOURCE: Changing spark plugs on 2001 SL1 Saturn V-4

Remove the plugs, make sure the new plugs are gapped to .040, put anti-seize on the threads of the new plugs, then install them and tighten accordingly.

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Anonymous

  • 1 Answer
  • Posted on Nov 27, 2009

SOURCE: egr valve on a 2002 Saturn SL1

where is the egr valve located in a 2002 saturn vue?

Mustgo

Vincent G

  • 2363 Answers
  • Posted on Dec 19, 2009

SOURCE: 2000 sl1 saturn ODB Codes

Check for intake manifold leaks and carbon in EGR pipe and EGR.

====

Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

airjer995

Jeremy W.

  • 5332 Answers
  • Posted on Sep 24, 2010

SOURCE: where is the egr valve

as your standing in front of the car it will be to the right of the valve cover near where the upper hose goes into the head. It should have 3 or 4 wire going to it. If you search an online parts store they will show you a picture of what it looks like.

I’m happy to assist further over the phone at https://www.6ya.com/expert/jeremy_d728a59f986299fa

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I have a 2002 Saturn ls1. I put a code reader on it and I need to remove and clean egr valve. How is this done

locate your EGR valve. Saturn EGR valves are usually located near the intake manifold and throttle body. carefully remove vacuum hoses from the valve. then unbolt it. Remove the EGR valve and discard the old gasket. the valve has 3 bolts on it, 2 in front and one in the backside. if you can not let it soak for a few hours, then clean with shop towels and cotton swabs to remove built up carbon deposits. replace EGR valve with a new gasket. Good-day!

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