I have a flashing orange light on my dash ,gearbox light i think in the centre of my 4wd lights it blinks after about 20mins of driving pajero 2003 exceed auto

which orange light
engine
brake
gearbox
or any other light??

4X4

On these issue, there are few solved help links for troubleshooting the issue easily.-------

Click the link below: ---

No 4x4 light on dash?

http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html

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4X4 Truck makes roaring noise in the front end?

http://schematicsdiagram.blogspot.com/2012/01/4x4-truck-makes-roaring-noise-in-front.html

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Car will not go into 4WD high or 4WD low?

http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html

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No 4x4 light on dash?

http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html

------------

4 wheel drive system will not disengage?

http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html

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4WD light is flashing and beeping? NO 4WD high?

http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html

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2002 Jeep Wrangler: 4WD Idiot Light is ON?

http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html

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Traction control switch will not engage on 4WD High or Low

http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html

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4WD light flashing and 4WD will engage after few minutes

http://repairhelpcenter.blogspot.com/2012/10/4wd-light-flashing-and-4wd-will-engage.html

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2008 Toyota Tundra: 4x4 Wheel Drive Light is Flashing?

http://technoanswers.blogspot.in/2012/05/2008-toyota-tundra-4x4-wheel-drive.html

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4x4 front differential will not engage the axle on ford?

http://technoanswers.blogspot.in/2012/02/4x4-front-differential-will-not-engage.html

-------

4x4 will not engage on Ford F150?

http://technoanswers.blogspot.in/2012/02/4x4-will-not-engage-on-ford-f150.html

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Dodge Ram 4x4 light keeps flashing

4X4 LOW LIGHT IS FLASHING ON DASH

http://technoanswers.blogspot.in/2012/09/dodge-ram-4x4-light-keeps-flashing.html

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Ford 4x4 front wheels will not engage?

http://technoanswers.blogspot.in/2012/02/ford-4x4-front-wheels-will-not-engage.html

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These details will help.

Thanks.

On these issue,there are few solved help links for troubleshooting the issue easily.-------

Click the link below:---
No 4x4 light on dash?

http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html

-----------
4X4 Truck makes roaring noise in the front end?

http://schematicsdiagram.blogspot.com/2012/01/4x4-truck-makes-roaring-noise-in-front.html

-------------
Car will not go into 4WD high or 4WD low?

http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html

--------------
No 4x4 light on dash?

http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html

------------
4 wheel drive system will not disengage?

http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html

----------
4WD light is flashing and beeping? NO 4WD high?

http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html

----------
2002 Jeep Wrangler: 4WD Idiot Light is ON?

http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html

----------

Traction control switch will not engage on 4WD High or Low

http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html

-----------

4WD light flashing and 4WD will engage after few minutes

http://repairhelpcenter.blogspot.com/2012/10/4wd-light-flashing-and-4wd-will-engage.html

------------
2008 Toyota Tundra: 4x4 Wheel Drive Light is Flashing?

http://technoanswers.blogspot.in/2012/05/2008-toyota-tundra-4x4-wheel-drive.html

----------
4x4 front differential will not engage the axle on ford?

http://technoanswers.blogspot.in/2012/02/4x4-front-differential-will-not-engage.html

-------
4x4 will not engage on Ford F150? http://technoanswers.blogspot.in/2012/02/4x4-will-not-engage-on-ford-f150.html

-------------
Dodge Ram 4x4 light keeps flashing 4X4 LOW LIGHT IS FLASHING ON DASH

http://technoanswers.blogspot.in/2012/09/dodge-ram-4x4-light-keeps-flashing.html

----------
Ford 4x4 front wheels will not engage?

http://technoanswers.blogspot.in/2012/02/ford-4x4-front-wheels-will-not-engage.html

-------------

These details will help.

Thanks.

Whenever this warning light or any other stays on in the dash it is indicating that the systems control module (or the system sensor in the case of lights like low oil pressure, door open indicators etc.) has detected a fault, it then disables the system (this applies to ABS,TCS, TCM, SRS, TPMS and BCM faults and others) as long as the light is on. You must now have the dealer hook up a special electronic diagnostic tool and "scan" the system for the fault code that is stored for the problem(s)

Legend of Abbreviations. ABS Anti-lock brake system. TCS Traction control system, TCM Transmission control module, SRS Supplemental restraint system, BCM Body control module. TPMS Tire Pressure Monitor System

There are many vehicles which notice same issue with 4wd not engaging in low or high mode.I suggest you few help links related to these issue,with there troubleshooting details and solutions.
Car will not go into 4WD high or 4WD low? http://schematicsdiagram.blogspot.com/2011/12/car-will-not-go-into-4wd-high-or-4wd.html

------------
No 4x4 light on dash?

http://repairhelpcenter.blogspot.com/2011/12/no-4x4-light-on-dash.html

--------
4 wheel drive system will not disengage?

http://technoanswers.blogspot.com/2012/01/4-wheel-drive-system-will-not-disengage.html

---------
4WD light is flashing and beeping? NO 4WD high?

http://schematicsdiagram.blogspot.in/2012/02/4wd-light-is-flashing-and-beeping-no.html

-----------
2002 Jeep Wrangler: 4WD Idiot Light is ON?

http://technoanswers.blogspot.in/2012/06/2002-jeep-wrangler-4wd-idiot-light-is.html

-----------

Traction control switch will not engage on 4WD High or Low
http://whoisbyme.blogspot.com/2012/10/traction-control-switch-will-not-engage.html

--------------
Service 4wd warning light on Dash? http://howtobyme.blogspot.com/2011/11/service-4wd-warning-light-on-dash.html

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Car automatically switches to 4wd low?

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These are the help links related to your issue.Going through these help links,will guide you to troubleshoot and solve the issue noticed on your car.
Keep updated for more help.
Thanks.

You need to have the system scanned for fault codes.

just check on the front differential there is the actuation 4WD valve which is operated by means of vacuum. See whether you do have any vacuum leak,broken vacuum hose,or if the actuator itself does not work.

Pajeros have a air operated solenoid to disengage/engage the front hubs and centre diff lock. the solenoids themselves can stick if aged. to replace them is about $200 each (two or more of them). I found thata bit of WD40/ CRC soaking inside the airhoses and solenoides and enagge/disengage action of the hubs frees it up again. Do this while stationery in neutral and motor running. The solenoids are located inside the engine bay just behind the drivers side headlight. They will have some black rubber air tubes in/out of them. When you engage/disengage you should hear a little whirring and slight clunk and the hub locks/unlocks. If very aged, you may need to move the car forward/backward for the hub locking mechanisim to find its opening. Once disengaged, the orange light should go out. The aftermarket workshop manual by Max Ellery fully describes this process and is about $30 ON eBAY.

Hi Adstew,
the front diff has a sensor telling the control unit it when it is engaged (or not). It probably is, and it won't disengage. or the sensor is stuck. The selector lever tells the control unit you want 2WD but the sensor thinks the front axle is engaged. So it flashes.
When shifting to 2WD, normally the front axle will come free after a load change or a bit of turning the steering from side to side, but it sometimes happens that it gets stuck. You can find out:
lift the car free off ground, then select drive forward in 2WD. If the front wheels do not turn, then the sensor may be faulty or stuck. if the front wheels turn in 2WD mode, the diff is stuck and the sensor tells you so. Same or similar problem can happen with the center diff, by the way, on pajero/montero, etc.
regards
Winfried, the perfessa

The pajero has a limp mode for when there is an issue with the 4x4 system. The ECU apparently limits the vehicles capabilities until the problem is fixed. By turning the car off and on again you are reseting the fail-safe until it again triggers. The fault may be that a part of the drive train, secondary transfer case or auto locking hubs is not working correctly. For my Pajero, the auto hubs were not disengaging. This was later found to be caused by sticking air solendoids. Each solenoids cost was about $200 and there are two for the hubs. I was able to free them up by soaking the solenoids in CRC/ WD40 and a bit inside the air tubes as well plus repeatedly engaging and disengaging the 4x4 lever to activate the hubs. The auto hubs may not be the issue in your case but its worth a try.