Question about Mitsubishi Montero Sport

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How do you remove, clean, and attach an EGR valve in a 2001 montero sport xlsn3.0 V6

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  • Mitsubishi Master
  • 637 Answers

The hardest part of this repair is removing the two nuts. Soak them with penetrating oil first. If the nuts loosen stop and remove the vacuum line. Then remove the two nuts and pull off the EGR valve. A 90deg. mini pick and carb cleaner can be gently used to remove carbon buildup in both chambers. Before getting too carried away with cleaning. You should perform a vacuum test. Find out if the diaphragm is intact or leaking. Also see if the plunger moves freely when vacuum is applied. Sometimes the old gasket can be reused but don't count on it. They do break and if so both surfaces will need to be thoroughly scraped and cleaned. Let me know if there is anything else. Good luck.

Posted on Jul 14, 2019

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6ya6ya

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Posted on Jan 02, 2017

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Anonymous

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SOURCE: WHERE DO I LOCATE THE EGR VALVE ON MY 2001 CHEVY IMPALA 3.8 V6

The egr valve is located at the end of a hose that plugs into youe valve cover. It is pushed right into a rubber grommet that is located in one of the valve covers. I hope this helps. don.t forget to rate my nswer, thanks

Posted on Feb 27, 2009

Dennis Boxerman

  • 1300 Answers

SOURCE: Replace Spark Plugs on a Mitsubishi Montero Sport 2001

http://www.autozone.com/autozone/repairinfo/common/repairInfoMain.jsp?targetPage=productsHowToInspect&leftNavPage=productsHowTo&pageId=%090900c15280213e6e&subtitle=service
Try to copy and paste this web site. It's for Auto Zone. It will tell you all you need to know about your vehicle.
Good Luck and hope this helps.

Posted on Apr 17, 2009

Rich

  • 114 Answers

SOURCE: how to remove a spare tire in a 2001 montero sport

Assuming your spare is underneath & not on the tail gate; do the following: remove the plate on top of your rear bumper & you will see a steel nut. Take your spare tire wrench or a socket & rachet & unscrew that baby until you feel that tire on your foot!

Posted on Sep 19, 2009

taran_2005

taran_2005

  • 10515 Answers

SOURCE: 2001 montero sport looking for

Hi,

The P0403 code represents a problem with the Exhaust Gas Recirculation Solenoid or circuit.Below is the chart that explains and directs us to where the problem may exist.

c2db8c2.gif



Since there are a number of components or wires that can be at fault for this code,I feel it is not going to be something that we should attempt to diagnose via long distance. You may wish to check the basic wiring and vacuum supply to the solenoid, but if you find that the ECM is at fault, you will want to have this type of problem backed up by a good part and labor warranty.
Most solenoids need about 20 ohms or slightly higher resistance on the primary winding circuits to function correctly.

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  1. Using the VACUUM HOSE ROUTING as a guide, check to be sure that the vacuum hoses are correctly connected.
  2. Check the connection condition of the vacuum hoses, (removed, loose, etc.) and check to be sure that there are no bends or damage.
Be sure to clear any trouble codes after you have made any repairs to the system.
Below is a technical service bulletin I have located on your vehicle, It may or may not be related to your current problem. I simply wanted you to have it.
TSB Revision: TSB-06-13-012
DATE: September, 2006
MODEL: See below

SUBJECT:
EGR SYSTEM TROUBLESHOOTING
- SERVICE MANUAL REVISION

PURPOSE
This bulletin contains additional troubleshooting procedures for the vacuum controlled EGR system on the affected vehicles.

Write the TSB revision number of this bulletin in the "TSB Revision" box at the bottom of the affected service manual pages.
AFFECTED VEHICLES
1995-1996 Mirage 1.5L and 1.8L (California emissions only)
1996 Mirage 1.5L and 1.8L (Federal emissions only)
1997-2002 Mirage 1.5L and 1.8L
2003-2006 Lancer 2.0L
2003-2006 Lancer Evolution
2003 Outlander
1996 Galant 2.4L
1997-1998 Galant 2.4L (Federal emissions only)
1999-2003 Galant 2.4L and 3.0L
1995-1999 Eclipse/Eclipse Spyder 420A and 2.0L Turbo
1996-1999 Eclipse/Eclipse Spyder 2.4L
2000-2005 Eclipse/Eclipse Spyder 2.4L and 3.0L
1996-1999 3000GT 3.0L
1996 Diamante 3.0L
1997-2004 Diamante 3.5L
1996 Montero 3.0L 12 valve
1996 Montero 3.0L 24 valve (Federal emissions only)
1996 Montero 3.5L
1997-2000 Montero 3.5L (Federal emissions only)
2001-2002 Montero 3.5L
1997-1999 Montero Sport 2.4L (Federal emissions only)
1997-1998 Montero Sport 3.0L (Federal emissions only)
1999-2003 Montero Sport 3.0L
1999-2004 Montero Sport 3.5L
1996 Truck 2.4L
1995 Expo/Expo LRV 1.8L and 2.4L (California emissions only)
1996 Expo/Expo LRV 1.8L and 2.4L (Federal emissions only)

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Let me know,if needed further assistance.

Hope i helped you.

Thanks for using ' Fixya ' and have a nice day!!

Posted on Sep 11, 2010

leedavidian

Auto Repair Help

  • 1420 Answers

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Posted on Oct 04, 2010

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2 Answers

How to clean a egr valve from a 2000 mitsubishi montero. I replace the egr valve, but still engine ligth code 403 still on.


Your new EGR valve (assuming it wasn't defective out of the box), is fine, but the car's computer just needs to have its code 403 cleared. Even though you've corrected the problem, the computer will still light the "Check Engine" light, and store code 403 until the code is cleared using an OBD-II (On-Board Diagnostics 2) code scanner.
Note that the car will function perfectly with its new EGR valve, a lit "Check Engine" light and a code 403 stored. Its just a good idea to clear the code, so that then only NEW problems will become the reason that the "Check Engine" light gets lit.

Jul 23, 2011 | 2000 Mitsubishi Montero Sport

1 Answer

I have a mitsubish montero and keep getting code 401 after putting in a new egr valve I have also replaced O2 sensors and cannot figure out why the code keeps coming up


make sure egr passage way from valve to intake not clogged and make sure exhaust to egr supply is present and make sure if valve is vacuum operated that senser is ok and vacuum supply correct if electial egr senser then intake probably clogged sense code 401 is insuffence egr flow

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2001 Mitsubishi montero sport check engine light and codes


The Cat code could have cleared itself if the computer doesn't detect a problem anymore. Fix the EGR problem as it is still active.

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1 Answer

2002 Montero Sport EGR Circuit Malfuntion


its an egr CIRCUIT MALFUNCTION which means can be any type of problem with the whole circuit -- wiring --connections fuses relays etc not just the egr valve more than likely the valve was good need to check and test the whole egr system

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