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Anonymous Posted on Feb 27, 2019

P0817 CODE, WHY AND WHERE IS THE TCM ON MY 2006 FORD FUSION 3.0L

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Jeff Armer

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  • Ford Master 3,416 Answers
  • Posted on Feb 27, 2019
Jeff Armer
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P0817 Starter circuit Starter circuit error TCM detected a failure in the starter circuit, failed ON or OFF No TCC engagements, no adaptive or self learning strategy. Go to Section 303-06 .
Starting System The starting system consists of the following components:

  • Starter motor
  • Starter motor relay - part of smart junction box (SJB)
  • Transmission range (TR) sensor - automatic transmission
  • Clutch cutoff switch - manual transmission
  • Battery
  • Ignition switch
When the key is placed in the START position, the starter solenoid is energized and a magnetic field is created in the starter solenoid windings. The iron plunger core is drawn into the starter solenoid coil, and a drive lever and pin connected to the starter drive engages the drive pinion gear to the flexplate/flywheel ring gear. When the plunger is pulled all the way in, its contact disc closes the circuit between the battery and the starter motor solenoid feed terminals. This sends current to the motor, and the drive pinion gear cranks the flexplate/flywheel to start the engine. When current flows to the starter motor, the starter solenoid pull-in coil is bypassed, and the hold-in coil keeps the drive pinion gear engaged with the flywheel until the ignition switch is released from the START position.
An overrunning clutch in the starter drive protects the starter motor from excessive speeds during the brief period before the driver releases the ignition switch from the START position as the engine starts.
Vehicles equipped with a manual transaxle have a clutch cutoff switch mounted on the clutch pedal bracket. The clutch cutoff switch prevents operation of the starter motor unless the clutch is fully depressed.
Vehicles equipped with an automatic transmission have a TR sensor mounted on the transaxle. The TR sensor prevents operation of the starter motor unless NEUTRAL or PARK is selected.
Principles of Operation
Anti-Theft Intervention
The starting system is electronically controlled by the passive anti-theft system (PATS). The PATS system recognizes the correct electronically coded ignition key and signals the instrument cluster to provide a ground for the starter relay. The energized relay provides voltage to the starter solenoid, thereby allowing the starter motor to activate
NOTE: When working on the starter system, make sure the anti-theft system is operating correctly.
  1. Verify the customer concern by operating the starting system to duplicate the conditions.
  1. Inspect to determine if any of the following mechanical or electrical concerns apply.


Visual Inspection Chart Mechanical Electrical
  • Starter motor
  • Battery
  • Battery junction box (BJB) fuses:
    • 23 (60A)
    • 14 (15A)
  • Smart junction box (SJB) fuses:
    • 10 (30A)
    • 22 (7.5A) - 3.0L vehicles only
  • Wiring harness
  • Starter relay (part of SJB)
  • Anti-theft system
  • Loose or corroded connections

  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the cause is not visually evident, connect the diagnostic tool to the data link connector (DLC) and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
    • check that the program card is correctly installed.
    • check the connections to the vehicle.
    • check the ignition switch position.
  1. If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
  1. Carry out the diagnostic tool data link test. If the diagnostic tool responds with:
    • appropriate communication networks, such as SCP, ISO, UBP, CAN circuit fault; all electronic control units no response/not equipped, refer to Section 418-00 .
    • No response/not equipped for generic electronic module (GEM), refer to Section 419-10 .
    • System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out the self-test diagnostics for the GEM.
  1. If the DTCs retrieved are related to the concern, go to the Generic Electronic Module (GEM) Diagnostic Trouble Code (DTC) Index.
  1. If no DTCs related to the concern are retrieved, GO to Symptom Chart .
  2. Your best bet < take it to a qualified repair shop.

Testimonial: "Good info and very helpful but the ford dealer said it was the tcm and the cost of repair was over $1800, if I or my mechanic could replace with a used one could you tell me where it is located on the car?"

  • 4 more comments 
  • Anonymous Feb 27, 2019

    Where is the TCM located on my car?

  • Jeff Armer
    Jeff Armer Feb 28, 2019

    Sure ,no problem . It's part of the PCM - engine control module , Mounted on the fire wall driver side - below the master cylinder

  • Jeff Armer
    Jeff Armer Feb 28, 2019

    You can't just replace it with a used one an expect it to work , needs to be programmed an have PATS - anti-theft system keys programmed in .

  • Anonymous Feb 28, 2019

    Thanks Jeff, a repair company told me they can flash program the TMC with my VIN# and through my research that's all you have to do, or I'm I wrong?

  • Jeff Armer
    Jeff Armer Feb 28, 2019

    Still has to have PATS keys programmed an needs to be reconfigured . Dealer . I had to do this before , got a re built PCM from a place in Pa . The ford fusion still had to take a tow truck ride to the ford dealer .

  • Anonymous Feb 28, 2019

    Oh okay thanks for the great information Jeff!!

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5 Related Answers

Anonymous

  • 12 Answers
  • Posted on Mar 29, 2010

SOURCE: code P0128 ford, fusion 2006 4 cly

I had the same code. It means your engine coolant temp. is too low. That means your thermostat needs to be changed. Get the Ford Motorcraft one. It comes with the entire housing. Have a mechanic replace it. It is a real bugger to get to.

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dougbender51

  • 976 Answers
  • Posted on Apr 15, 2010

SOURCE: 2006 Ford Fusion a/c not working

its inside the hvac box under the dash you may or may not have to romove the hvac unit to change it. circuit high means an open circuit so check connectors and such

fordexpert

  • 5692 Answers
  • Posted on Apr 30, 2010

SOURCE: 2006 Ford Fusion SEL - TPS

The TPS is an easy part to replace. It has 2 screws and 1 electric connector. It is about the size of a butane lighter and attaches to the metal airhorn.

There is only a slight adjustment possible for this part. One end has an elongnated slot for the screw. Just look at where the old part was adjusted and replace it that way. The only thing you need to watch is aligning the slot on the throttle shaft with the indentation on the TPS.

While you are replacing the part, disconnect the battery on the POS cable and this will reset the "check engine" light on the dash. Then reconnect and drive your car.

Anonymous

  • 403 Answers
  • Posted on Jun 03, 2010

SOURCE: 2006 Repair Manual Ford Fusion 1.4

autozone.com sign up its free then click on repair manuals you will find all of your info there....good luck

Anonymous

  • 21 Answers
  • Posted on Sep 26, 2010

SOURCE: p0128 code on 2006 ford

Your vehicle needs a thermostat. It is a pretty simple repair. Its under the left side of the intake manifold. You have to get one of the bolts from the bottom and the other two from the top.

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