1981 Datsun 510 Wagon LF Brake Cylinder Dry

anual Bleeding
The primary and secondary (front and rear) hydraulic brake systems are individual systems and are bled separately. Bleed the longest line first on the individual system being serviced. During the complete bleeding operation, DO NOT allow the brake master cylinder reservoir (2K478) to run dry. Keep the master cylinder reservoirs filled with High Performance DOT-3 Brake Fluid C6AZ-19542-AA or DOT-3 equivalent meeting Ford specification ESA-M6C25-A. Never reuse brake fluid that has been drained from the hydraulic system or has been allowed to stand in an open container for an extended period of time.
NOTE: Non-ABS vehicles have the brake master cylinder (2140) mounted at an angle to the horizontal, bleeding may be better performed if the vehicle is positioned so that the brake master cylinder is horizontal.

1. To bleed the brake system, position a suitable box wrench on the bleeder fitting on the brake wheel cylinder. Attach a rubber drain tube to the bleeder fitting. The end of the tube should fit snugly around the bleeder fitting.

1. Submerge the free end of the tube in a container partially filled with clean brake fluid, and loosen the bleeder fitting approximately three-quarters of a turn.

1. Have an assistant push the brake pedal (2455) down slowly through its full travel. Close the bleeder fitting, then return the brake pedal to full-release position. Repeat this operation until air bubbles cease to appear at the submerged end of the bleeder tube.

1. When the fluid is completely free of air bubbles, secure the bleeder fitting and remove the bleeder tube.

1. Repeat this procedure at the brake wheel cylinder on the opposite side. Refill the brake master cylinder reservoir after each wheel cylinder is bled, and install the master cylinder cap and gasket. Ensure the diaphragm-type gasket is properly positioned in the master cylinder cap. When the bleeding operation is completed, the fluid level should be at the MAX line to 4.0 mm (0.16 inch) below.

1. If the primary (front brake) system is to be bled, repeat Steps 2 through 5 at the right front brake caliper and ending at the left front brake caliper. Bleed the brake master cylinder at the bleed screw after all calipers are bled.

1. After disc brake service, ensure that the disc brake pistons are returned to their normal positions and the shoe and lining assemblies are properly seated. This is accomplished by depressing the brake pedal several times until normal pedal travel is established.

1. Check pedal feel. If brake pedal feels "spongy" repeat bleed procedure, or use the Vacuum method as outlined in Section 06-09, but bleed both rear calipers first.

You can also pressure bleed it. If the abs module needs to be bleed, that requires a special tool. If you have already tried the procedure posted and it didn't work, I'm not sure what next?

The master cylinder doesn't have a bleeding screw. Bleeding screws are located on each front caliper and the rear drum brakes. You'll need an assistant to press the brake pedal down on signal as you open the bleed screw slightly and close it back before they allow the pedal to return to normal position each time, until you've purged it through with new clean fluid. Fill up the master cyclinder frequently as you do this to assure it doesn't run dry. (If it does the master cylinder may be toasted.) Remember bleeding these types of cars is different than many others as it has dual lines, one for each side of the car. the bleed order is: LR, RF, RR, LF to get all the air out of the lines properly. Brake should be replaced every two years in humid or wet climates as brake fluid is hygroscopic... attaches to water vapor and stays in the braking system.

Hi there:
I suggest to check this procedure, when the hydraulic brake system must be bled whenever a fluid line has been disconnected because air gets into the system.

A leak in the system may sometimes be indicated by a spongy brake pedal. Air trapped in the system is compressible and does not permit the pressure applied to the brake pedal to be transmitted solidly through the brakes. The system must be absolutely free from air at all times. If the master cylinder has been overhauled or a new cylinder has been installed, bleed the cylinder on a bench before installation. When bleeding brakes, bleed at the wheel most distant from the master cylinder first, the next most distant second, and so on. During the bleeding operation the master cylinder must be kept at least 3 / 4 full of brake fluid.


The ABS bleeding procedure is different from the conventional method. It consists of the following three steps:
Step 1: Conventional manual brake bleed.
Step 2: Bleeding the system using the DRB scan tool.
Step 3: An additional conventional manual brake bleed.

The recommended ABS bleeding procedure is as follows:

1. To bleed the brakes, first carefully clean all dirt from around the master cylinder filler cap. Remove the filler cap and fill the master cylinder with DOT 3 brake fluid to the lower edge of the filler neck.
2. Bleed the master cylinder first. Have a helper operate the brake pedal while bleeding each master cylinder fluid outlet line. Do not allow the master cylinder to to run out of fluid,as this will allow additional air to be drawn into the cylinder.
3. Bleed the brake system in the following sequence:
   1. Master cylinder
   2. HCU valve body (at fluid lines)
   3. Right rear wheel
   4. Left rear wheel
   5. Right front wheel
   6. Left front wheel
4. Clean off the bleeder connections at all four wheel cylinders. Attach the bleeder hose to the right rear wheel cylinder bleeder screw and place the end of the tube in a glass jar, submerged in brake fluid.
5. Open the bleeder valve 1/2 - 3/4 of a turn.
6. Have an assistant depress the brake pedal slowly and allow it to return. Continue this pumping action to force any air out of the system. When bubbles cease to appear at the end of the bleeder hose, close the bleeder valve and remove the hose.
7. Check the level of fluid in the master cylinder reservoir and replenish as necessary.
8. After the bleeding operation at each wheel cylinder has been completed, fill the master cylinder reservoir and replace the filler plug.

Do not reuse the fluid which has been removed from the lines through the bleeding process because it contains air bubbles and dirt.

1. Perform the "Bleed Brake'' procedure with the DRB II scan tool. This procedure is described in the DRB II software information and diagnostic guide.
   1. Attach the DRB II scan tool to the diagnostic connector.
   2. Run the Bleed Brake procedure as described in the DRB II tester guide.
2. Repeat the conventional bleeding procedure as previously outlined.
3. Fill the master cylinder reservoir to the proper level.
4. Check the brake operation.

Hope this helps.

Firing order is 1 3 4 2. Distributor rotor turns counter-clockwise.

Standing in front of car looking at engine, number one cylinder tower is in the 4 o'clock position, number 3 cylinder tower is at the two o'clock position, number 4 cylinder is at 10 o'clock, and number two cylinder tower is at the 8 o'clock position.

Fill the master cylinder with brake fluid, leave the cap off, open bleeder on left front wheel cylinder till fluid begins to come out and close the bleeder. Go to the right front and bleed it, this is gravity bleeding and works fine without a helper to pump the pedal, when fluid starts to come out close bleeder. Now go to the right rear and bleed it the same way. Then lastly, the left rear. Bleed it and you should be done and with a good pedal. If you don't have good pedal, you'll need someone to pump and hold the brake down as you bleed each one from the closest to master cylinder around to the farthest from it in sequence. It's the only way to bleed brakes.

The brake system bleeding procedure differs for ABS and non-ABS vehicles. The following procedure pertains only to non-ABS vehicles. For details on bleeding ABS equipped vehicles, refer to the ABS procedures later in this section.

WARNING Make sure the master cylinder contains clean DOT 3 brake fluid at all times during the procedure.

1. The master cylinder must be bled first if it is suspected of containing air. Bleed the master cylinder as follows:
   1. Position a container under the master cylinder to catch the brake fluid.
   2. Loosen the left front brake line (front upper port) at the master cylinder and allow the fluid to flow from the front port.
   3. Connect the line and tighten to 24 ft. lbs. (32 Nm).
   4. Have an assistant depress the brake pedal slowly one time and hold it down, while you loosen the front line to expel air from the master cylinder. Tighten the line, then release the brake pedal. Repeat until all air is removed from the master cylinder.
   5. Tighten the brake line to 24 ft. lbs. (32 Nm) when finished.
   6. Repeat these steps for the right front brake line (rear upper port) at the master cylinder.
      

WARNING Do not allow brake fluid to spill on or come in contact with the vehicle' finish, as it will remove the paint. In case of a spill, immediately flush the area with water.

1. If a single line or fitting was the only hydraulic line disconnected, then only the caliper(s) or wheel cylinder(s) affected by that line must be bled. If the master cylinder required bleeding, then all calipers and wheel cylinders must be bled in the proper sequence:
   1. Right rear
   2. Left front
   3. Left rear
   4. Right front
2. Bleed the individual calipers or wheel cylinders as follows:
   1. Place a suitable wrench over the bleeder screw and attach a clear plastic hose over the screw end.
   2. Submerge the other end in a transparent container of brake fluid.
   3. Loosen the bleed screw, then have an assistant apply the brake pedal slowly and hold it down. Close the bleed screw, then release the brake pedal. Repeat the sequence until all air is expelled from the caliper or cylinder.
   4. When finished, tighten the bleed screw to 97 inch lbs. (11 Nm) for the front, or 66 inch lbs. (7.5 Nm) for the rear.
3. Check the pedal for a hard feeling with the engine not running. If the pedal is soft, repeat the bleeding procedure until a firm pedal is obtained.

Fig. 1: Loosen the front brake line in order to bleed the master cylinder

Fig. 2: Connect a bleed hose from the bleed valve on the front caliper to a jar of brake fluid

Fig. 3: Always follow the lettered sequence when bleeding the hydraulic brake system

Hope this helps to solve it; remember to rate this answer.

Bleeding the Brake System
When any part of the hydraulic system has been disconnected for repair or
replacement, air may get into the lines and cause spongy pedal action (because
air can be compressed and brake fluid cannot). To correct this condition, it is
necessary to bleed the hydraulic system so to be sure all air is purged.

When bleeding the brake system, bleed one brake cylinder at a time, beginning
at the cylinder with the longest hydraulic line (farthest from the master
cylinder) first. ALWAYS Keep the master cylinder reservoir filled with brake
fluid during the bleeding operation. Never use brake fluid that has been drained
from the hydraulic system, no matter how clean it is.

The primary and secondary hydraulic brake systems are separate and are bled
independently. During the bleeding operation, do not allow the reservoir to run
dry. Keep the master cylinder reservoir filled with brake fluid.

1. Clean all dirt from around the master cylinder fill cap, remove the cap and
   fill the master cylinder with brake fluid until the level is within 1/4 I n.
   (6mm) of the top edge of the reservoir.
   
2. Clean the bleeder screws at all 4 wheels. The bleeder screws are located on
   the top of the brake calipers.
   
3. Attach a length of rubber hose over the bleeder screw and place the other
   end of the hose in a glass jar, submerged in brake fluid.
   
4. Starting at the right rear proceed in this order left front, left rear and
   right front.
   
5. Open the bleeder screw 1/2 - 3/4 turn. Have an assistant slowly depress the
   brake pedal.
   
6. Close the bleeder screw and tell your assistant to allow the brake pedal to
   return slowly. Continue this process to purge all air from the system.
   
7. When bubbles cease to appear at the end of the bleeder hose, close the
   bleeder screw and remove the hose.
   
8. Check the master cylinder fluid level and add fluid accordingly. Do this
   after bleeding each wheel.
   
9. Fill the master cylinder reservoir to the proper level.

try bleeding them more,start with the right rear,then left rear,then right front ,then left front, always bleed the brake that is furthest from the master cylinder, sometimes you have to bleed them several times until you get a steady stream of brake fluid.

Here is the procedure from the service manual. I would add just one thing. Do each wheel in this order

1. right rear wheel
2. left rear wheel
3. right front wheel
4. left front wheel

BLEEDING

HINT: If any work is done on the brake system or if air in the brake lines is suspected, bleed the air from the system.

NOTICE: Do not let brake fluid remain on a painted surface. Wash it off immediately.


a)FILL BRAKE RESERVOIR WITH BRAKE FLUID Fluid:SAE J1703 or FMVSS No. 116 DOT3

b)BLEED MASTER CYLINDER HINT: If the master cylinder has been disassembled or if the reservoir becomes empty, bleed the air from the master cylinder.

c)Disconnect the brake lines from the master cylinder. SST 09023-00100 Slowly depress the brake pedal and hold it.

Block off the outlet plug with your finger and release the brake pedal.
Repeat (b) and (c) 3 or 4 times.


BLEED BRAKE LINE

1. Connect the vinyl tube to the caliper or wheel cylinder bleeder plug.
2. Depress the brake pedal several times, then loosen the bleeder plug with the pedal held down.
3. At the point when fluid stops coming out, tighten the bleeder plug, then release the brake pedal. Torque: (Bleeder plug) Front brake caliper
: 8.3 Nm (85 kgf-cm, 74 inch lbs.) Rear wheel cylinder: 8.5 Nm (87 kgf-cm, 75 inch lbs.)
4. Repeat (b) and (c) until all the air in the fluid has been bled out.
5. Repeat the above procedure to bleed the air out of the brake line for each wheel.

CHECK FLUID LEVEL IN RESERVOIR Check the fluid level and add fluid if necessary. Fluid: SAE J1703 or FMVSS No. 116 DOT3

You need to make sure you have an assistant. The assistant keep adding fluid and pumping the brakes while you operate the bleeder screws.

The procedure--LF,RF,LR,RR (left front, right front,etc). You are moving from the shortest brake line closest to the master cylinder to the longest brake line furthest from the master cylinder. Use an aquarium air hose (12 inch length), and a clear jar to catch the brake fluid. When no more bubbles escape through the hose, the caliper or cylinder is properly bled.

If the level drops below the LOW mark, air may reenter the system. Keep the reservoir full by checking after each bleed!