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Ford Ranger Posted on Jan 13, 2018

Brake line is leaking bad. How do you release the clips that hold the main brake line together at both ends to change it on a 99 Volkswagen passat

3 Related Answers

garyq1970

Gary Queen

  • 85 Answers
  • Posted on Nov 15, 2008

SOURCE: rear brake pad installation 99 volkswagen Passat

If you can't see diagrams(sometimes happens) let me know and I will get them to you

  1. Raise and support the vehicle. Remove the rear wheels.
  2. If equipped, disconnect the brake pad wear sensor from the harness.
  3. Counterhold the lower sliding pin using a thin open-end wrench and remove the caliper-to-sliding pin hex bolt.
  4. Pivot the caliper upward or if necessary remove the upper caliper-to-sliding pin hex bolt.
  5. Using a brake caliper retraction tool, select the appropriate sized piston press arbor and install the tool onto the brake caliper. Following the tool manufacturer's recommendations, use the tool to rotate the caliper piston clockwise as it is pressed into the brake caliper housing, until it is fully retracted.
0900c152800c30b8.jpgUse a thin open-end wrench to . . . 0900c152800c30b7.jpg. . . support the caliper sliding pin when removing the caliper mounting bolt 0900c152800c30d7.jpgUse a disc brake caliper piston retracting tool that will rotate the caliper piston as it is pressed into the caliper 0900c152800c30d8.jpgThe rear caliper piston is slotted to allow a retracting tool to rotate the piston when replacing the brake padsTo install:
  1. Clean the brake caliper and all sliding surfaces. With the caliper piston pressed fully back into the caliper housing, check for leaking fluid and damaged dust boots.
  2. If equipped, install a new brake pad wear sensor in the pad if the plastic part has been worn through on the old sensor. New sensors are not required unless the wire inside the plastic part has been exposed.
  3. Lubricate the slider bolts with approved brake grease.
  4. Install the brake pads onto the bracket assembly, and then carefully lower the caliper over the caliper mount. Check and make sure that the pad springs are correctly seated.
  5. Replace all removed caliper-to-sliding pin bolts and torque to:
  6. 1990-97 Passat models: 25 ft. lbs. (35 Nm)
  7. 1998-00 Passat models: 22 ft. lbs. (30 Nm)
  8. If equipped, connect the brake wear sensor wire to the harness. Check for a good connection as most problems with the sensor circuit are caused by faulty connections. Check that the wire is held by the loop in the dust cover and the connector is held at the clips.
  9. Install the wheels and hand tighten the lug bolts. Lower the vehicle carefully until the tires begin to contact the surface and torque the lug bolts to specification in a crisscross pattern to:
  10. M12 x 1.5 lug bolts: 81 ft. lbs. (110 Nm)
  11. M14 x 1.5 lug bolts: 89 ft. lbs. (120 Nm)
Feel free to contact if you have any questions

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motor1258

Mike Butler

  • 6674 Answers
  • Posted on Dec 30, 2008

SOURCE: rear brake pad installation 99 volkswagen Passat

I use a "C" clamp & screw it in slowly. If need be, leave cap of reservoir, and/or crack open your bleeder screw. Bleed after install.

lloyd cole

  • 250 Answers
  • Posted on Aug 16, 2009

SOURCE: volkswagen passat hand brake

im not totally sure but i think around 05, you have a pull button where the hand brake would be.

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1answer

I change brake pads, bleed the system but brakes pedal still really low. 99 passat 1.8T

how did you bleed the brakes. did you have some set in side and hold the brake pedal down why you bleed it and did you refill the brake fluid
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When I step on the clotch it gets stuck and dosent come back out

CHECK CLUTCH MASTER CYLINDER.SOUND LIKE BRAKE FLUID LOW.IF BRAKE FLUID LOW LOOK FOR LEAKS AROUND CLUTCH MASTER CYLINDER AND CHECK FOR LEAKS AROUND BRAKE LINES AND CHECK FOR LEAKS AROUND CLUTCH RELEASE CYLINDER HYDRALIC LINE FITTING. REASON PEDAL GOING TO FLOOR YOU HAVE FLUID LEAK WHICH WILL CAUSE AIR TO GET IN THE CLUTCH HYDRALIC SYSTEM. YOU HAVE TO LOCATE LEAK FIX AND BLEED THE CLUTCH HYDRALIC SYSTEM.
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2006 vw passat. car wont release hand brake. dash board says check manual. the warning lights are all on

or disconnect battery wires, positive then negative wait 2mins then reconnect negative 1st then positive, this should reset your electrics, it worked for me anyway.
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Changing 4 calipers and there is no oil com out when try to bleed

The master cylinder supplies the pressure to the brake fluid that travels between the maste brake cylinder resevoir and the brake caliper pistons (through the brake lines. If the master cylinder fails there will be insufficient compression of the brake fluid to make the calipers operate as designed. Leaks in the brake lines and/or cylinders is a possibility, and unrelated to functionality of the master cylinder. Also, pistons located in the brake calipers can form a corrosion ring on their inside walls if there is breakdown in the brake fluid or moisture that gets into the lines. Operating the vehicle when there is insufficient brake fluid in the master cylinder resevoir can also lead to air getting into the brake lines, causing bad working brakes. Air compresses more than brake fluid, and the master cylinder isn't designed to compress air in the brake lines. Sounds like a bad case of "lack of maintenance", as opposed to bad advice from the mechanics. That said, there's no excuse for bad installation. But, it's tough to improperly install a brake line since they are nothing more than hollow metal tubes. There should be no rubber connectors installed in the brake lines. When bleeding the brake lines one must remove all of the trapped air before you will see any fluid appear. If the valves in the master cylinder are not properly operating the master cylinder will not allow the brake fluid to get into the brake lines.

Hope this helps.
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Trying to replace my heater core for a 1994 Volkswagen Passat GLX VR6 2.8L can't find repair manual can anyone help?

take everything out, except the steering wheel and brake pedal, its th only way, seems complicated, but just tackle it, it goes quick. label things that you take apart and pay attention to how to route the wires again. the clips that hold together the vent system are a pain, I ended up not putting a few back on, big deal.
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07 vw passat epb and brake light on

Adjust your brake light switch. On brake pedal bracket there should be a switch with a plunger on it. Push your brake pedal and hold, then pull out the plunger on switch, then release brake pedal. That adjusts the switch. Or the switch may just be faulty.
0helpful
1answer

Rear brake pad installation 99 volkswagen passat

If you can't see diagrams(sometimes happens) let me know and I will get them to you

  1. Raise and support the vehicle. Remove the rear wheels.
  2. If equipped, disconnect the brake pad wear sensor from the harness.
  3. Counterhold the lower sliding pin using a thin open-end wrench and remove the caliper-to-sliding pin hex bolt.
  4. Pivot the caliper upward or if necessary remove the upper caliper-to-sliding pin hex bolt.
  5. Using a brake caliper retraction tool, select the appropriate sized piston press arbor and install the tool onto the brake caliper. Following the tool manufacturer's recommendations, use the tool to rotate the caliper piston clockwise as it is pressed into the brake caliper housing, until it is fully retracted.
0900c152800c30b8.jpgUse a thin open-end wrench to . . . 0900c152800c30b7.jpg. . . support the caliper sliding pin when removing the caliper mounting bolt 0900c152800c30d7.jpgUse a disc brake caliper piston retracting tool that will rotate the caliper piston as it is pressed into the caliper 0900c152800c30d8.jpgThe rear caliper piston is slotted to allow a retracting tool to rotate the piston when replacing the brake padsTo install:
  1. Clean the brake caliper and all sliding surfaces. With the caliper piston pressed fully back into the caliper housing, check for leaking fluid and damaged dust boots.
  2. If equipped, install a new brake pad wear sensor in the pad if the plastic part has been worn through on the old sensor. New sensors are not required unless the wire inside the plastic part has been exposed.
  3. Lubricate the slider bolts with approved brake grease.
  4. Install the brake pads onto the bracket assembly, and then carefully lower the caliper over the caliper mount. Check and make sure that the pad springs are correctly seated.
  5. Replace all removed caliper-to-sliding pin bolts and torque to:
  6. 1990-97 Passat models: 25 ft. lbs. (35 Nm)
  7. 1998-00 Passat models: 22 ft. lbs. (30 Nm)
  8. If equipped, connect the brake wear sensor wire to the harness. Check for a good connection as most problems with the sensor circuit are caused by faulty connections. Check that the wire is held by the loop in the dust cover and the connector is held at the clips.
  9. Install the wheels and hand tighten the lug bolts. Lower the vehicle carefully until the tires begin to contact the surface and torque the lug bolts to specification in a crisscross pattern to:
  10. M12 x 1.5 lug bolts: 81 ft. lbs. (110 Nm)
  11. M14 x 1.5 lug bolts: 89 ft. lbs. (120 Nm)
Feel free to contact if you have any questions

0helpful
1answer

VW Passat 2006 estate: replace outer brake lamp unit

think you will find there is another 2nuts holding it in if not prise it off with screwdriver
3helpful
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1999 Durango brake line leak

I have just done this job with aftermarket brake lines in three pieces, two 40" and one 30" joined by unions. I did not take the tank down, it is possible to reach the clips holding the brake line from the top reaching in with your fingers from the outside reaching over the frame. Make sure to have good light and a flashlight at hand. Above each clip holding the electric cable run you see next to the tank there is also a slot (in the same clip) for holding the brake line. I used the two long pieces in the rear and slid one in place, then joined it with the second one the short piece I used to do the final bend up to the junction block. The uninon for that one to the other two conveniently ended up right behind the front most clip holding the brake line and the fuel line to the chassis. I am not sure if I saved time or effort doing it this way I just shyed away from bringing down the tank as all I jacked up the car with was drive on ramps and there was not much space under it. Also the brake line did not conveniently burst when I had an almost empty tank to handle but the other way around...
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