1994 chevy cavalier how to remove heater core?

SOURCE: replace heater core 1994 chevy g20 conversion van

Here a are the instuctions to remove it. I did not know if you have A/C or not so I included both for you.

REMOVAL & INSTALLATION
Without Air Conditioning
ALL MODELS
See Figure 1

1. Disconnect the negative battery cable.
2. Remove the coolant recovery bottle.
3. Place a pan under the van and disconnect the heater intake and outlet hoses. Quickly remove and plug the hoses and support them in an upright position. Drain the coolant from the heater core into the pan.

1. Remove the heater distributor duct-to-case attaching screws and the duct-to-engine cover screw. Remove the duct.
2. Remove the engine cover.
3. Remove all the instrument panel attaching screws.
4. Carefully lower the steering column. Raise and support the right side of the instrument panel. Refer to for further details.
5. Remove the defroster duct-to-case attaching screws and the two screws attaching the distributor to the heater case.
6. Disconnect the temperature door cable. Carefully fold the cable back and out of the way.
7. Remove the three nuts from the engine compartment side of the distributor case and the screw from the passenger compartment side.
8. Remove the heater case and core assembly.
9. Remove the core retaining straps and remove the core.

1. Install the core.
2. Install the core retaining straps.
3. Install the heater case and core assembly.
4. Fasten the three nuts on the engine compartment side of the distributor case and the screw on the passenger compartment side.
5. Connect the temperature door cable.
6. Install the defroster duct-to-case attaching screws and the two screws attaching the distributor to the heater case.
7. Install the steering column.
8. Fasten all the instrument panel attaching screws.
9. Install the engine cover.
10. Install the duct. Install the heater distributor duct-to-case attaching screws and the duct-to-engine cover screw.
11. Connect the heater intake and outlet hoses.
12. Fill the cooling system.
13. Install the coolant recovery bottle.
14. Connect the negative battery cable.

1. Disconnect the battery ground cable.
2. Remove the engine cover.
3. Remove the steering column-to-instrument panel bolts. Lower the column carefully.
4. Remove the upper and lower instrument panel attaching screws. Remove the radio support bracket screw.
5. Raise and support the right side of the instrument panel.
6. Remove the lower right instrument panel bracket.
7. Remove the vacuum actuator from the kick panel.
8. Disconnect the temperature cable and vacuum hoses at the case. Remove the heater distributor duct from over the engine hump.
9. Remove the two defroster duct-to-firewall attaching screws below the windshield.
10. Under the hood, disconnect and plug the heater hoses at the firewall.
11. Remove the three nuts and one screw (inside) holding the heater case to the firewall.
12. Remove the case from the van. Remove the gasket for access to the screws holding the case together. Remove the temperature cable support bracket. Remove the screws and separate the case. Remove the heater core.

1. Install the heater core.
2. Assemble the case and fasten the screws.
3. Install the temperature cable support bracket.
4. Position the gasket, then install the case in the van.
5. Fasten the three nuts and one screw (inside) holding the heater case to the firewall.
6. Connect and plug the heater hoses at the firewall.
7. Fasten the two defroster duct-to-firewall attaching screws below the windshield.
8. Install the heater distributor duct.
9. Connect the temperature cable and vacuum hoses at the case.
10. Install the vacuum actuator at the kick panel.
11. Install the lower right instrument panel bracket.
12. Fasten the radio support bracket screw.
13. Fasten the upper and lower instrument panel attaching screws.
14. Fasten the steering column-to-instrument panel bolts.
15. Install the engine cover.
16. Connect the battery ground cable.
17. Refill the cooling system as necessary.

SOURCE: heater core

You have to pull the dash and all the lower fascia, then remove the box that houses the Heater Core Take the clamps off the heater hoses from the engine compartment side of the firewall and disconnect the heater hoses. Disconnect the bracket that holds the heater core in place from the inside of the passenger compartment (if present.) Carefully remove the heater core and discard it. Install a new heater core reversing the above steps.

Alan Timperley

• 91 Answers
• Posted on May 25, 2009

SOURCE: 1994 buick lesabre heater core removal

The heater core is located under the dash, in the center. The container holding the core looks like a black plastic box. Remove the ash tray for easier access. You may have to also remove some other covers under the dash. You must first drain the radiator then you have to disconnect the hoses. There are two hoses connected to nipples of the heater core that go thru the center of the firewall. Remove the screws that hold on the cover to the heater core. Then you should be able to get the old one out. There might be a couple of other minor steps but I'm sure you can figure them out. For re-installation just go in reverse order to put it all back together.

SOURCE: 1994 CHEVY BLAZER W/AC S10 HEATER CORE

The link below helped with mine and has pictures as well. Good luck!
http://www.sytyarchives.com/howto/viewarticle.php?article_name=heater_core.php&dir=climate_controls

SOURCE: How to replace a heater core in a 1994 chevy 1500

As with all vehicles it seems the first part that they build around is the heater core. It is under the dash above the floor housed in a black plastic sealed box. Sealed with goop. Locate that box and start removing everything around it that is peventing taking the cover off. Of course disconnect the heater hoses under the hood a thefirewall.

Warning it is never as easy as it sounds.