Park your car in a safe and level place and open the hood.
Relieve the fuel system pressure: On 1995-1997 2.2L engine
models, remove the fuel-pump relay from the fuse block located in the
engine compartment, then start the engine and let it stall. On other
models, wrap a shop rag around the Schrader valve located on the inlet
fuel line of the fuel rail, right before the first fuel injector--the
valve is similar to an air valve on a bicycle tire. Depress the small
stem inside the valve using a small standard screwdriver to free the
fuel from the line
Disconnect the black, negative battery cable
Raise the rear of the vehicle using a floor jack and safely support it on two jack stands.
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Disconnect the filler hose form the tank by removing the
hose clamp using a Phillips screwdriver or ratchet and socket. Remove
the fuel tank shield using a ratchet and socket
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Support the fuel tank with the floor jack and remove the tank-mounting straps using a ratchet, ratchet extension and socket.
- Lower the tank carefully, just enough to disconnect the two
fuel hoses and vapor hose from the sending unit/pump assembly on top of
the fuel tank
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Press the lock tabs on the hoses connectors, and pull the
hoses from the assembly fittings. Unplug the fuel-pump electrical
connector and lower the tank to the floor.
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Remove the lock ring from the sending unit/pump assembly
using a drift punch and hammer. Carefully rotate the lock ring tabs
counterclockwise with the drift punch and hammer until the ring is free
from the assembly.
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Lift the sending unit/pump assembly off the tank and out of the vehicle.
Install Fuel Pump
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Make sure the pump filter is in a horizontal position and
does not interfere with the movement of the sending unit float arm, then
install the sending unit/pump assembly into the tank using a new O-ring
between the assembly and the tank.
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Secure the assembly by turning the locking ring clockwise with the drift punch and hammer.
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Raise the fuel tank enough to connect the fuel and vapor hoses and plug the pump electrical connector.
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Install the tank-mounting straps and tank shield, and connect the filler hose to the tank
- Lower the vehicle and install the fuel-pump relay.
- Connect the black, negative battery cableStart the engine and check for fuel leaks.
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WARNING
When replacing the fuel pump in your Chevy Blazer, safety is your most
important factor. Do not allow smoking near or around the car, and park
away from appliances with open flames, such as water heaters and dryers.
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