2003 Suzuki Aerio Logo

Related Topics:

D
Daniel Birch Posted on Dec 22, 2016
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

Replacing fuel pump on 2003 Suzuki Aerio 2.0L 4 Cyl. DOHC

Can I do this without removing exhaust or other rear end components? I know that the pump is located on the fuel tank with no access point from the interior. FWD vehicle so no rear drive shaft to worry about.

2 Answers

_-__-___-_

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Suzuki Master 20,706 Answers
  • Posted on Dec 27, 2016
_-__-___-_
Suzuki Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Apr 06, 2013
Answers
20706
Questions
2
Helped
6797935
Points
57965

RTM
ever like read the manual for a whopping $4 at suzuki
its there, its covered, all you need is 4 bucks

this is the real book , not a clone, or rag.
the REAL DEAL. and the best deal of any car maker, this.
horrid car, great cheap books. this is not spam its the real official book.


answer 2
why not just look, you know the tank must be drained
and now its to be dropped, so if you cant drop it with things in the way , what other magic can there be? (pure logic, in the physical world) I have crazy buddy that cuts up the body but his is a bit
randy./
the book link, next.




https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

and now just the text from said book.

here is one books words sx4 2006 book. real."

Before servicing the vehicle, refer to the Precautions Section.
Relieve the pressure from the fuel system.
Disconnect the negative battery cable.
Drain the fuel from the tank by pumping the fuel out through the fuel tank filler.
Remove or disconnect the following:
Fuel filler cap
Raise and safely support the vehicle.
Muffler
Propeller shaft No. 2
EVAP canister and bracket
Fuel filler hose and breather hose
Filter inlet hose from canister air suction filter
Due to absence of fuel tank drain plug, drain fuel tank by pumping fuel out through fuel tank filler. Use hand operated pump device to drain fuel tank.
do not damage the tank inlet check valve, forcing a hose here.
Disconnect fuel pipe joints from fuel pipes. For quick joint, disconnect it as follows:
Remove mud, dust and/or foreign material between pipe and joint by blowing compressed air.
Unlock joint lock by inserting special tool 09919-47020 between pipe and joint.
Disconnect joint from pipe.
capture the dripping fuel with a rag and place it outdoors
in a safe place to dry.
Support the fuel tank using a transmission jack.
Two bands that secure the fuel tank
Slowly and carefully lower the fuel tank enough to disconnect the fuel pump connector, tank pressure and temperature sensor connector and ground wire harness.
Fuel tank from vehicle
Fuel cut valve hose, fuel feed line and fuel return pipe from fuel pump assembly
Fuel pump assembly from fuel tank"

  • Anonymous Dec 27, 2016

    as you can see (and we cant)
    some are 4wd and have a 4wd PROP shaft to the rear, so is yours 4wd?
    why not look under your car,.
    at the tank.
    and go, well gee, this and that needs to come off first.
    in like 30 seconds work.
    after on jack stands, sure.

×

SeabeeMechanic

Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

  • Suzuki Master 1,367 Answers
  • Posted on Dec 23, 2016
 SeabeeMechanic
Suzuki Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

Superstar:

An expert that got 20 achievements.

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Joined: Apr 22, 2013
Answers
1367
Questions
1
Helped
412206
Points
3754

If you are able to drop the fuel tank without disconnecting any other components (brake lines, suspension and exhaust), and remove the fuel pump, the answer is yes.

Best to drain the fuel from tank to make it lighter when dropping down enough to clear the pump.

  • Anonymous Dec 27, 2016

    he dreams that,, and is not true.
    id bet he never once looked
    and wants us to...
    my bet..

×

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

My 2003 Suzuki Aerio sometimes starts right, sometimes struggles but starts, and occasionally won't start at all. Maybe the starter or ignition switch??

First of all, if the engine turns over, you DON'T need a starter or an ignition switch. Don't fall into the 'let's try replacing this' method of car repair! It is costly and never works.

First replace the cap cap, it is part of the pressurized fuel system and may be the answer to all the issues. $20 from Walmart, or $15 from Napa Auto Parts.

Then connect a code reader and find why that Engine Light comes on. Your vehicle has a computer that records everything that is wrong with it. A cheap code reader gives you the basics, a $5,000 scan tool computer tells you everything, historically and in real time as the vehicle is starting of being driven.

The other thing to check is that the battery is good. Interstate will test for you for free in the parking lot and only takes 2 minutes including the printout. I think AutoZone and Napa also does it.

2003 suzuki aerio Fuel and Emissions - NAPA Auto Parts

https://www.napacanada.com > ... > Replacement Parts
2003 suzuki aerio Fuel and Emissions. Part Types. Categories. Close [X]. Replacement Parts. Fuel and Emissions. Fuel Caps · Gaskets and Seals · PCV Valves ...

Get the Best Priced Suzuki Aerio Fuel Tank Cap - Parts Geek

https://www.partsgeek.com > mmparts > suzuki > aerio
We offer high quality new, OEM, aftermarket suzuki aerio fuel tank cap parts. ... Stant Fuel Tank Cap - for 2003 Suzuki Aerio GAS - 10595 Click to Enlarge.

Suzuki Aerio Gas Cap ' Advance Auto Parts

https://shop.advanceautoparts.com > find > suzuki-aerio...
Low prices on Gas Cap for your Suzuki Aerio at Advance Auto Parts. Find aftermarket and OEM parts online or at a local store near you.

OE Replacement for 2002-2003 Suzuki Aerio Fuel Tank Cap ...

https://www.walmart.com > ... > Fuel Tank Caps
Arrives by Thu, Feb 3 Buy OE Replacement for 2002-2003 Suzuki Aerio Fuel Tank Cap (GS / S / SX) at Walmart.com.

..
0helpful
1answer

My rear wiper, defroster and licence plate lights stopped working on my 2007 suzuki swift but when I open the rear hatch the licence plate lights come on . Any ideas what's wrong?bad ground?

[PDF]Wiring Diagram.pdf - Ken Gilbert

ken-gilbert.com/wrx/mans/99.../Wiring%20Diagram.pdf
Each connector number shown in the wiring dia- ... Rear defogger cord (Ground). Fuel tank cord,. Roof cord, ... circuit. Then check the switch, relay, fuse, ground, etc. 4. .....Rear wiper motor. Rear wiper ... License plate light RH. Tail light LH.

#? license plate light - Circuit Wiring Diagrams

circuitswiring.com/tag/license-plate-light/
2008 Volkswagen Newbeetle Main Fuse Box Diagram 2008 Volkswagen Newbeetle ...Parts: rear window defogger, shift lock, battery positive voltage, interior light, A/C clutch, ... brake light, daytime driving light, wiper and washer system, vacan, fuel pump, central ... 1997 Suzuki Geo Tracker Left Dash Fuse Box Diagram.

#? license plate light - Circuit Wiring Diagrams - Page 3

circuitswiring.com/tag/license-plate-light/page/3/
Audi A4 Engine Fuse Box Diagram Audi A4 Engine Fuse Box Map Fuse Panel ... mirror control, wiper, washer, horn, brake light, cruise control, heated rear window, ... 2003Suzuki Aerio Dash Fuse Box Diagram 2003 Suzuki Aerio Dash Fuse Box ... rear defroster, fuel injection controller, radio, A/T controller, hazard light, ...
0helpful
1answer

Changing TENSIONER PULLY on 2003 SUZUKI AERO. SX?

Here's a link on removing the belt,then remove both screw holding the tensioner on. GET 35 GIFT CARD FOR EVERY 100 SPENT ON ONLINE SHIP TO HOME ORDERS Here's the tensioner... http://www.autozone.com/external-engine/belt-tensioner/duralast-belt-tensioner/suzuki/aerio/2003/4-cylinders-4-2-0l-sfi-dohc/44797_297531_0 It take's two people to remove and install the belt,one removes tension,the other removes the belt.It's possible you may have to get under the front end to take tension off of belt with the tool.
0helpful
2answers

03 Suzuki aerio need a step by step how to: replace the timing chain! Please help

WOW you work on engines not knowing what is there?
the engines are: 7 engines.!!!
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 ill guess, ( (die roll)
2.3 L below.

all answers, USA cars, this a USA forum. so.....
ever heard of the FSM the oem factory service manual?

is the chain making noises? if yes, the guide is bad, most chains fail due to that (as a true cause)
the FSM is here , just $4 to look , so ????
https://suzukipitstopplus.com/Products/1178-2003-aerio-service-manual.aspx

the clone is Alldata.com DIY, log in and read like we do.
google alldtata.com , bingo....

now the 2.3L (just the first half, ill let you pay $4 like we do)
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove engine assembly from vehicle.
  3. Remove oil pan.
  4. Remove cylinder head cover.
  5. Remove timing chain cover as follows:
    • Remove crankshaft pulley bolt. To lock crankshaft pulley, use special tool 09917-68221 (camshaft pulley holder).
    • Remove crankshaft pulley. To remove crankshaft pulley, use special tools 09944-36011 and 09926-58010 (steering wheel remover and bearing puller attachment).
    • Remove A/C compressor bracket.
    • Remove alternator belt idler pulley, water pump pulley and alternator belt tensioner.
    • Remove timing chain cover bolts and nut.
    • For reinstallation of timing chain, turn crankshaft so that timing marks on cylinder head and lower crankcase match with those on sprockets as shown in figure.
    • Remove second timing chain as follows:
      • Turn crankshaft to meet following conditions.
        • Key (I) on crankshaft is positioned as shown.
        • Arrow mark on idler sprocket (II) points upward.
        • Marks on sprockets (III) match with marks on cylinder head. Note that this step must be followed for reinstallation of timing chain.
      • Remove timing chain tensioner adjuster No.2 and gasket. To remove them, slacken second timing chain by turning intake camshaft counterclockwise a little while pushing back pad.
      • Remove intake and exhaust camshaft timing sprocket bolts. To remove them, fit a spanner to hexagonal part at the center of camshaft to hold it stationary.
      • Remove camshaft timing sprockets and second timing chain.
      • warning
      • After second timing chain is removed, never turn intake camshaft, exhaust camshaft and crankshaft independently more than such an extent as shown. If turned, interference may occur between piston and valves and valves themselves, and parts related to piston and valves may be damaged.
      • Remove timing chain guide No.1.
      • Remove timing chain tensioner adjuster No.1.
      • Remove timing chain tensioner.
      • Remove idler sprocket and first timing chain.
      • Remove crankshaft timing sprocket.
      • end.
    im not doing INSTALL, sorry.


25540491-yqaloxbadhjyikzm2dpnlv4n-2-0.jpg got that? also there are a hole section on details of gasket seals and such, nothing trivial that.
0helpful
1answer

Where the fuel filter located suzuki ario 2003

The Fuel Filter is inside the Fuel Tank mounted on the pump at the bottom of the Stalk that holds the Fuel Level Sensor as well. To get to it you must remove the Fuel Tank from the car.
1helpful
1answer

Why my car 2003 suzuki aerio Sedan turn off when im driving

ill add guesses. stalls. does it restart, easy????
1: lost electrical power to the EFI system.
2: lost fuel pressure
3: lost spark , lost fuel injections.
4: egr leaks, (clean and get it to close, it must close at idle or the engine will stall. 50k mile service point in the manual.
3helpful
2answers

Where located fuel sensor Suzuki Ario 2003

Component location diagrams for most 2003 Suzuki Aerio cars and light trucks sold in the U.S. from 1990+.
clsk2003aeri003.gifIgnition System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
Components on diagram:
  • TP Sensor
  • Ignition Coil
  • ECM
  • MAF Sensor
  • CMP Sensor
  • clsk2003aeri007.gifElectronic Shift Control System Components Location Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Data Link Connector
  • Transmission Range Sensor
  • Throttle Position Sensor
  • Pressure Control Solenoid Valve
  • Battery
  • clsk2003aeri010.gifInstrument Panel For Connector Layout Diagram Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Clutch Switch
  • Thermistor
  • Brake Light Switch
  • Blower Motor Relay
  • Heater Fan Motor
  • clsk2003aeri011.gifInstrument Panel Harness Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Wiper Switch
  • Washer Switch
  • Data Link Connector
  • Turn Signal Relay
  • Radio
  • clsk2003aeri015.gifHeadlight System Location Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Headlight Relay
  • Headlight
  • Clearance Light
  • Headlight Diode
  • Clearance Light Relay
  • clsk2003aeri022.gifFuel System Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Fuel Pump Relay
  • Fuel Tank Pressure Sensor
  • EVAP Canister
  • Fuel Tank Pressure Control Valve
  • Fuel Filler Cap
  • clsk2003aeri027.gifFloor For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Wheel Speed Sensor
  • ABS Control Module
  • G Sensor
  • Air Bag Control Module
  • EVAP Canister Vent Valve
  • clsk2003aeri030.gifInstrument Panel For Ground Point Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • Instrument Panel Ground Points
  • clsk2003aeri036.gifEngine Compartment For Single Unit Parts Diagram for 2003 Suzuki Aerio 2.0 L4 GAS
    Components on diagram:
  • Throttle Position Sensor
  • Horn Relay
  • Radiator Fan Control Relay
  • Cruise Control Module
  • Condenser Fan Relay
  • clsk2003aeri037.gifEngine Compartment Components Diagram for 2003 Suzuki Aerio SX 2.0 L4 GAS
    Components on diagram:
  • MAP Sensor
  • Knock Sensor
  • Noise Suppressor
  • Heated Oxygen Sensor
  • 1helpful
    1answer

    Where is located the fuel relay pump suzuki aerio 2003

    under hood in relay / fuse box it will be marked fuel pump
    0helpful
    1answer

    I cannot find the crank sensor

    check cam senser on top at driver side of engine. check plug to ensure no corr.
    0helpful
    2answers

    03 suzuki aerio fuel pump not running

    Replace the fuel pump relay. if this doesn't work then the pump has gone bad or maybe lost ground.
    Not finding what you are looking for?

    2,227 views

    Ask a Question

    Usually answered in minutes!

    Top Suzuki Experts

    ZJ Limited
    ZJ Limited

    Level 3 Expert

    17989 Answers

    Thomas Perkins
    Thomas Perkins

    Level 3 Expert

    15088 Answers

    Ronny Bennett Sr.
    Ronny Bennett Sr.

    Level 3 Expert

    6988 Answers

    Are you a Suzuki Expert? Answer questions, earn points and help others

    Answer questions

    Manuals & User Guides

    Loading...