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1995 Altima 2.4L How to reassemble water pump to the water pump body(or water pump cover or water pump housing ) to engine block.
Not many people have a clue as to what the water pump COVER is... It is like the back 1/2 of the water pump held onto block with 2 bolts. It is the chamber that the impeller of the water pump sits in. It is the piece/part that lets water come into the pump via the water pipe (or water tube), (sealed with an o-ring). The water pump is sealed to it with gasket or RTV. The water pump COVER is sealed to the block with RTV. The water pump also sandwiches the COVER to the block. I would love a procedure/diagram as to this reassembly.
Re: 1995 Altima 2.4L How to reassemble water pump to the...
There's a YouTube video at the link below showing replacement of the water pump and thermostat. It's lengthy, but at 29:40 and 30:18, it shows the cover bolted to the block. It should give you a pretty good idea of the orientation of the cover and the water pump.
According to information I found elsewhere, 1993-2001 is all the same. 1999 Nissan Altima Replacing The Water Pump And Thermostat
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Remove air box & air tube loosen throttle body 2 clamps disconnect
Hoses on pump area remove rear cover 4 10mm bolts from rear of pump disconnect two bolts on housing bottom then 4 bolts on center housing two more are on lower rear between eng & tranny the other two are front lower 8 total remove nut fuel line clamp disconnect
Wiring move housing out pump area 2-3 inch disconnect tensioner & remove water pump 5 x 10 mm bolts install new pump & reassemble good look 2-3 hours
Place a large drain pan under the radiator drain plug. Drain and properly contain the engine coolant.
This procedure requires removing the engine timing belt and the auto tensioner. To help assure proper alignment at assembly, it may be helpful to set the engine at TDC on No. 1 compression stroke. This should align all timing marks on the crankshaft sprocket and both camshaft sprockets.
Remove the accessory drive belts and crankshaft damper.
Remove the right engine mount. This requires safely supporting the engine with a floor jack and wood block so the mount can be removed.
Remove the timing belt covers.
Remove the timing belt and tensioner.
Fig. Fig. 3: Remove the water pump mounting bolts
Fig. Fig. 4: Pull the water pump assembly off of the engine and inlet pipe
Fig. Fig. 5: Open the water pump housing and examine for cracks or damage
Fig. Fig. 6: Replace the water pump housing gasket using a scraper tool
Fig. Fig. 7: Always keep the water pump's mounting bolts lined up with their correct mounting holes
Remove the water pump mounting bolts.
Separate the water pump from the water inlet pipe and remove the pump.
To install:
Thoroughly clean all sealing surfaces. Inspect the pump for damage or cracks, signs of coolant leakage at the vent, and excessive looseness or rough turning bearings. Any problems require a new pump.
Install a new O-ring on the water inlet pipe. Wet the O-ring with water to make installation easier. DO NOT use oil or grease on the O-ring.
Install a new gasket on the water pump and fit the pump inlet opening over the water pipe. Press the assembly together to force the pipe into the water pump.
Install the water pump-to-engine bolts and tighten to 20 ft. lbs. (27 Nm).
Install the timing belt and timing belt tensioner. Set the timing belt tension.
Install the timing belt covers. Install the right engine mount. Remove the floor jack and engine block from underneath the engine.
Install the crankshaft damper.
Install the accessory drive belts and set to the proper tension.
Connect the negative battery cable.
Fill and bleed the engine cooling system.
Start the engine and verify proper operation, with no leaks
Remove heater water return hose from water pump (8501) .
Remove drive belt idler pulley and bolt tensioner assembly.
CAUTION: If using a prying device to assist in water pump removal, be careful not to damage the mating surfaces. Remove water pump pulley fasteners and gently pry between drive belt idler boss and frame rail and remove pulley.
NOTE: Mark bolts so they may be returned to original location. Remove water pump retaining bolts and nuts and water pump . Discard used water pump housing gasket (8507) .
Installation NOTE: Lightly oil all bolt and stud bolt threads before installation except those specifying special sealant.
CAUTION: Use care when scraping gasket surfaces as aluminum gouges easily and can cause leaks. Clean gasket surfaces on water pump and engine front cover (6019) .
NOTE: The threads of the No. 3 engine front cover retaining stud must be coated with Pipe Sealant with Teflon® D8AZ-19554-A or equivalent meeting Ford specifications ESG-M4G194-A and ESR-M18P7-A before installing. NOTE: Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specifications ESR-M11P17-A and ESE-M2G52-A is recommended to hold the water pump housing gasket in position. Position a new water pump housing gasket on water pump housing sealing surface.
Install water pump on the engine front cover . Install retaining bolts.
Item
Part Number
Description
1
6019
Engine Front Cover
2
8507
Water Pump Housing Gasket
3
8501
Water Pump
4
-
Bolt (Part of 8501) (5 Req'd)
5
-
Optional Locating Pins (2) (Part of 6019)
A
-
Tighten to 8-12 Nm (6-9 Lb-Ft)
FASTENER IDENTIFICATION
Fastener and Hole No.
Part No.
Size
Application
1
N804811
M8 x 1.25 x 73
W/P & F/C to Block
2
N804811
M8 x 1.25 x 73
W/P & F/C to Block
3 - Stud
N807036
M8 x 1.25 x 94.3
W/P & F/C to Block
4
N804811
M8 x 1.25 x 73
W/P & F/C to Block
5
N804811
M8 x 1.25 x 73
W/P & F/C to Block
6
N804811
M8 x 1.25 x 73
W/P & F/C to Block
7
N804576
M6 x 1 x 28.5
W/P to F/C
8
N804576
M6 x 1 x 28.5
W/P to F/C
9
N804576
M6 x 1 x 28.5
W/P to F/C
10
N804576
M6 x 1 x 28.5
W/P to F/C
11
N804576
M6 x 1 x 28.5
W/P to F/C
A. Tighten to 20-30 Nm (15-22 Lb-Ft)
B. Tighten to 8-12 Nm (71-106 Lb-In)
CAUTION: Be sure that the hose clamps are beyond the bead and placed in the center of the clamping surface of the connection. Any used hose clamps must be replaced with a new clamp to ensure proper sealing at the connection. Connect heater water outlet tube (18663) to water pump and position the hose clamps between the alignment marks on both ends of the hose. Slide hose on connections. Tighten screw clamps to 2.2-3.4 Nm (20-30 lb-in).
NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the powertrain control module (PCM) (12A650) relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy. Connect battery ground cable .
Install idler pulley, drive belt tensioner, generator and generator wiring.
Position drive belt over drive belt tensioner and release drive belt tensioner .
Fill and bleed cooling system with specified coolant.
Fill power steering pump reservoir with specified fluid.
You need to drain radiator, remove fan assembly, belt(s) and pulley then unbolt pump from the block. Make sure you have gasket sealer when you purchase waterpump for reassembly.
REPLACE WATER PUMP ON A 1999 OLDSMOBILE ALERO. FIRST YOU HAVE TO DRAIN COOLANT SYSTEM IN A LARGE DRAIN. RADIATOR DRAIN PLUG SHOULD BE ON THE BOTTOM ON PASSENGER SIDE. THEN RAISE THE VECHICLE SUPPORT VECHICLE WITH JACKSTANDS. REMOVE THE EXHAUST MANIFOLD FROM THE ENGINE. CAUTION DO NOT ROTATE THE FLEX COUPLING ON THE FRONT EXHAUST PIPE MORE THAN 4 DEGREE OR DAMAGE TO THE FLEX COUPLING MAY OCCUR. REMOVE THE THERMOSTAT AND THE COOLANT INLET PIPE FROM THE WATER PUMP HOUSING AND SEPARATE THE ASSEMBLY FROM THE ENGINE. LOWER THE VECHICLE REMOVE THE BRAKE BOOSTER VACUUM HOSE FROM THE CAMSHAFT HOUSING. REMOVE THE FRONT TIMING CHAIN COVER AND THE TIMING CHAIN TENSIONER FROM THE ENGINE. CAUTION THE TIMING CHAIN TENSIONER MUST BE REMOVED TO UNLOAD CHAIN TENSION BEFORE REMOVING THE WATER PUMP FROM THE HOUSING OTHERWISE THE WATER PUMP WILL BECOME JAMMED IN THE TIMING CHAIN HOUSING. REMOVE THE HEATER OUTLET PIPE FROM THE WATER PUMP COVER. REMOVE THE WATER PUMP COVER BOLTS FROM THE ENGINE BLOCK AND THE WATER PUMP. REMOVE WATER PUMP RETAINING NUTS AND SEPARATE THE WATER PUMP FROM THE TIMING CHAIN HOUSING. CLEAN THE SEALING SURFACES OF ALL GASKET MATERIAL ON THE WATER PUMP, WATER PUMP COVER AND THE TIMING CHAIN HOUSING. WIPE THE MATING SURFACES WITH A RAG SATURATED LACQUER THINNER OR ACETONE. YOU CAN BUY THESE CHEMICAL AT LOWES OR WALMART DEPARTMENT WHERE THEY SELL PAINTS. FIRST INSTALL THE WATER PUMP COVER AND GASKET TO THE WATER PUMP ON THE BENCH BUT LEAVE THE BOLTS FINGER TIGHT. APPLY A THIN LAYER OF RTV SEALANT TO BOTH SIDES OF THE NEW GASKET AND INSTALL THE GASKET ON THE WATER PUMP. WAIT FOR RTV SEALANT SET UP DRY FIRST. POSITION WATER PUMP AND WATER PUMP COVER ASSEMBLY INTO TIMING CHAIN HOUSING ENGAGING THE WATER PUMP SPROCKET IN THE TIMING CHAIN, AND INSTALL THE NUTS FINGER TIGHT. USE CAUTION TO ENSURE THAT THE GASKET DOESNT SLIP OUT OF POSITION. LEAVE THE NUTS LOOSE TO ALLOW REPOSITIONING WHEN THE BLOCK BOLTS ARE INSTALLED IN THE NEXT STEP. INSTALL THE WATER PUMP COVER TO ENGINE BLOCK BOLTS AND TIGHTEN THEM BY HAND. LUBRICATE THE O - RING ON THE HEATER OUTLET PIPE WITH COOLANT AND INSTALL IT INTO THE WATER PUMP COVER. HAND TIGHTEN THE BOLTS. NOW THAT THE ENTIRE WATER PUMP HOUSING ASSEMBLY IS INSTALLED AND IS FITTED AGAINST THE ENGINE BLOCK. TIGHTEN BOLTS CRISS CROSS SEQUENCE TO INSURE PROPER SEAL TORQUE WATER PUMP TO TIMING CHAIN HOUSING NUTS TO 19 FT LBS .NOW TORQUE WATER PUMP COVER TO WATER PUMP HOUSING BOLTS TO 124 INCH POUNDS. TORQUE WATER PUMP COVER TO ENGINE BLOCK BOLTS 19 FT LBS. TORQUE 124 INCH POUNDS THE RADIATOR OUTLET PIPE TO WATER PUMP HOUSING. INSTALL THE TIMING CHAIN TENSIONER AND COVER. INSTALL THE EXHAUST MANIFOLD. INSTALL THE EXHAUST PIPE TO THE EXHAUST MANIFOLD. WHEN ALL IS DONE. START POURING COOLANT IN THE RADIATOR OR COOLANT OVER FLOW JUG.CHECK FOR LEAKS. IF IS GOOD KEEP ADDING COOLANT TO RADIATOR OR OVER FLOW RESERVOIR UNTIL COOLANT LEVEL STOP DROPPING. NOW START ENGINE. WATCH THE COOLANT LEVEL WHEN START DROPPING ADD MORE COOLANT IN RADIATOR OR OVERFLOW JUG. WHEN COOLANT STOP DROPPING INSTALL RADIATOR CAP OR OVERFLOW JUG CAP. LET ENGINE IDLE UNTIL THERMOSTAT OPENS WATCH TEMPERATURE GAUGE WHEN TEMPERATURE GAUGE RISING TO OVERHEATING. TURN OFF ENGINE WAIT A WHILE TAKE A LARGE RAG SLOWLY OPEN RADIATOR CAP A LITTLE TO RELEASE PRESSURE. WHEN PRESSURE RELEASE REMOVE RADIATOR CAP ADD MORE COOLANT. START ENGINE LET IDLE WATCH TEMP GAUGE. TEMP GAUGE START RISING AGAIN TURN OFF ENGINE LET IT SET A WHILE ADD MORE COOLANT. TO RADIATOR. WHEN ENGINE TEMPERATURE GAUGE STOP RISING AND THERMOSTAT OPENS YOUR COOLANT SYSTEM AIR IS BLED OUT. JUST LET VECHICLE SET A LITTLE CHECK COOLANT LEVEL MAKE ITS CORRECT BEFORE START DRIVING VECHICLE. IF YOU TAKE VECHICLE FOR TEST SPIN TAKE LARGE RAG AND PLENTY COOLANT WITH YOU.IF ENGINE START OVERHEATING WHILE DRIVING PULL OFF ROAD SAFELY WAIT 20 TO 30 MINUTES. USE LARGE RAG SLOWLY OPEN CAP A LITTLE RELEASE PRESSURE. THEN REMOVE RADIATOR CAP ADD MORE COOLANT IF NEEDED. HOPE THIS HELP.
Water pump is driven by timing chain idler and is mounted on the rear of the timing chain housing. Disconnect the neg. battery cable. Drain cooling system. Disconnect oxygen sensor connector.
Remove upper exhaust manifould heat sheild. Remove exhaust manifold brace. Remove lower exhaust manifold heat sheild. Loosen manifold to exhaust manifold spring loaded nuts. Remove radiator outlet pipe to water pump coverbolts. Disconnect exhaust pipe from manifold.
Pull down on the exhaust pipe to disconnect it from exhaust manifold bolts. Disconnect outlet pipe from oil pan and transaxle. If equipped with manual tranaxle, remove exhaust maifold brace. Leave lower radiator hose attached and pull down on radiator out look pipe to disengauge from water pump. Leave outlet pipe hanging.
Lower vehicle. Remove exhaustmanifold to cylinder head nuts. Remove exhaust manifold to cylinder head nuts. Remove manifould. Remove timing chain front cover. Remove timing chain tensioner. Remove bolts bolts securing water pump cover to cylinder block. Remove water pump to timing chain housing nuts. Remove water pump attaching nuts. Remove water pump and cover assembly. Separate componets as necessary.
WHEN INSTALLING WATER PUMP MAKE SURE YOU FOLLOW THE TIGHTENING SEQUENCES THAT AFFECT SEALING. My frist one I messed up and broke the pump so becarful.
Installation
If cover was separated from body during removal, join this componets with a new gasket and hand tighten bolts. Apply bearing grease to splines of water pump drive. Set body and assemble into position.
Install and hand tighten bolts securing cover to cylinder block. Install and hand tighten bolts securing cover to cylinder block. Installand hand tighten nuts securing body to timing chain housing. Lubracate outlet pipe "O" ring with antifreeze. (I use RTV) Connect outlet pipe. Install and hand tighten bolts. Tighten bolts and nuts to specification in the following sequence. I'll ad the torque spec. at the end but this is where if you tighten out of order something will break.
pump assembly to timing chain housing nuts.
pump cover to pump body bolts
pump cover to cylinder block bolts (Bottom Bolt First)
outlet pipe to cover bolts
To complete installation reverse removel procedure.
Torque specs are 19 in. or 26mm all except water pump cover bolts which are 124 in or 14Nm
I never torque the bolts just make sure there done in the right order.
Before servicing the vehicle, refer to the precautions section.
Disconnect the negative battery cable.
Drain the engine coolant.
Remove or disconnect the following:
Exhaust manifold, if equipped with n automatic transaxle
Right front wheel
Splash shield
Water pump sprocket access plate from the timing cover
Fig. Remove the water pump sprocket access plate from the timing cover -2.2L engine
Attach Water Pump Sprocket Holding Tool J 43651to the sprocket
using the access plate bolts to secure the tool to the engine front
cover.
Sprocket to water pump bolts
Engine block to water pump bolt
Engine front cover to water pump bolt
Thermostat housing to water pump feed pipe
2 water pump to engine block bolts
Water pump
Fig. Water pump mounting-2.2L engine
To install:
Use a threaded stud in the water pump hub to align the hub to the water pump sprocket.
Water pump and bolts
Thermostat housing to water pump feed pipe
Engine front cover bolt and engine block to water pump bolt. Tighten the bolts to 15 ft. lbs. (20 Nm)
2 of the water pump sprocket to water pump bolts
Remove the threaded stud.
Last water pump sprocket to water pump bolt and tighten the sprocket bolts to 89 inch lbs. (10 Nm).
Remove the tool.
Water pump sprocket access plate to the timing cover and tighten the bolts to 89 inch lbs. (10 Nm)
Splash shield
Right front wheel
Exhaust manifold, if removed
Fill the cooling system.
Connect the negative battery cable.
2.4L Engine
Before servicing the vehicle, refer to the precautions section.
Disconnect the negative battery cable.
Drain the cooling system.
Remove or disconnect the following: WARNINGDo not rotate the flex coupling more than 4 degrees or damage may occur.
Oxygen Sensor (O
2
S) electrical connector
Exhaust manifold heat shield
Coolant inlet housing bolt through the exhaust manifold
Exhaust manifold brace-to-manifold bolt
Manifold-to-exhaust pipe studs
Coolant inlet housing-to-water pump cover bolt
Exhaust pipe from the exhaust manifold by pulling it downward
Coolant inlet pipe from the oil pan
Brake vacuum pipe from the camshaft housing
Exhaust manifold from the cylinder head
Heater hose from the heater outlet pipe
Timing chain cover and tensioner
Water pump cover-to-engine bolts
3 water pump-to-timing chain housing nuts
Water pump and cover assembly
Water pump cover from the pump
Fig. Exploded view of the water pump mounting-2.4L engine
There is one thermostat for coolant and it is located at the end of top radiator hose inside the kneck that it connects to. To replace this the hose has to be removed and then the kneck,thermostat is brass colored valve that covers center of hole,clean old gasket from block side and kneck replace with new one and gasket with a bit of rtv sealant tighten kneck evenly when putting it back on,connect hose wait a short while for rtv to set up and should be good to go,"make sure engine is full of coolant b4 reassembling,just pour strait in engine if it isn't or you can damage new thermostat.overheating can also be sign of water pump not working as well so if still having problem then it is possible cause and on older models radiators get clogged.
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