1995 Jeep Grand Cherokee Logo
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OakMeister Posted on Jun 08, 2016
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How do you replace a intake manifold on a 1995 grand cherokee V8 5.2

I broke an EZ out in the thermostat housing hole. I can't get it out.

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2 Answers

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  • Jeep Master 20,706 Answers
  • Posted on Jun 09, 2016
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Jeep Master
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Helicoil it??????????.http://www.helicoil.in/

FSM words,,
pasted

INTAKE MANIFOLD-5.2L ENGINE
The aluminum intake manifold is a single plane
design with equal length runners. The manifold is
sealed by flange side gaskets with front and rear
cross-over gaskets. The intake manifold has internal
EGR.
REMOVAL
(1) Disconnect the negative cable from the battery.
(2) Drain the cooling system (refer to Group 7,
Cooling System for the proper procedures).
(3) Remove the generator (refer to Group 8B Battery/
Starting/Charging Systems).
(4) Remove the air cleaner.
(5) Remove the fuel lines and fuel rail (refer to
Group 14, Fuel System).
(6) Disconnect the accelerator linkage and, if so
equipped, the speed control and transmission kickdown
cables.
(7) Remove the return spring.
(8) Remove the distributor cap and wires.
(9) Disconnect the coil wires.
(10) Disconnect the heat indicator sending unit
wire.
(11) Disconnect the heater hoses and bypass hose.
(12) Remove the closed crankcase ventilation and
evaporation control systems.
(13) Remove the A/C compressor bolts and set the
compressor on the fan shroud.
(14) Remove the support bracket from the intake
manifold and the mounting bracket.
(15) Remove intake manifold bolts.
(16) Lift the intake manifold and throttle body out
of the engine compartment as an assembly.
(17) Remove and discard the flange side gaskets
and the front and rear cross-over gaskets.
(18) Remove the throttle body bolts and lift the
throttle body off the intake manifold (Fig. 7). Discard
the throttle body gasket.
(19) Remove the plenum pan as follows:
(a) Turn the intake manifold upside down. Support
the manifold.
(b) Remove the bolts and lift the pan off the
manifold. Discard the gasket.

helicoil.in

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  • Marvin
    Marvin Jun 12, 2016

    What if the customer doesn't know what these parts are, heck I know folks that have no idea what a "Plenum" is much less a throttle body or a "closed crankcase ventilation and
    evaporation control systems" . Come on now video's are the most asked for format of tutorial on doing a repair, that is why god created youtube in response to millions of prayers.

  • Anonymous Jun 14, 2016

    then post but one answer,
    "get car serviced."
    there only 2 answers that and how do it correctly and safely. (name a 3rd)_?
    there is no other answer, if a person is not motivated to learn or buy tools. then
    get car serviced, and stay off of youtube.


    no god didnt do that.
    and most youtube videos are totally wrong
    or bad. and most lack safety steps.
    as the book does.
    the above video is in the pathetic area.
    did you even watch it, seems not.
    btw i have posted this free FSM here
    on his car, 100s of times.
    and is free.

×

Marvin

Marvin

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  • Jeep Master 85,242 Answers
  • Posted on Jun 08, 2016
Marvin
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Please watch the video.

98 Grand Cherokee 5 2 V8 318 MOPAR M1 Intake Manifold

youtube.com

98 Grand Cherokee 5 2 V8 318 MOPAR M1 Intake Manifold

  • Marvin
    Marvin Jun 11, 2016

    Here is a crazy idea, go on eBay motors and buy a used factory manual. That would show pictures othe arts and what and where they are.

  • Anonymous Jun 13, 2016

    Curley larry , moe and shep.
    yes.

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Do not loosen radiator drain **** with system hot and pressurized. Serious burns from coolant can occur.

NOTE Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse. If thermostat is being replaced, be sure that replacement is specified thermostat for vehicle model and engine type.
Instructions
  1. Locate the Cherokee's thermostat intake housing by following the top radiator hose to the engine. The hose connects to the thermostat intake. A second, smaller hose connects to the left side of the radiator hose. This is a bypass hose for the heater.
  2. Remove the two bolts that secure the Cherokee's thermostat intake housing to the engine with a socket and ratchet and lift the intake upward to drain the coolant in the hose back into the radiator.
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Additional information:
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  2. Install thermostat (spring side down) into recessed machined groove on timing chain cover.
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  4. Install two housing-to-timing chain cover bolts. Tighten bolts to 115 inch lbs. (13 Nm).
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  5. Install lower radiator hose on thermostat housing.
  6. Install splash shield.
  7. Lower vehicle.
  8. Fill cooling system.
  9. Connect negative battery cable to battery.
  10. Start and warm the engine. Check for leaks.
Good Luck and if this helps don't forget to vote.
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