How are fuel tank straps removed/installed? - 2006 Toyota Tacoma

Removal and Installation

1. NOTE: Make sure fuel tank (9002) is properly supported during removal and installation procedures.
   Drain fuel from fuel tank .

1. Loosen fuel tank filler pipe clamp.

1. Remove fuel tank heat shield (9A032) from vehicle.

1. Support fuel tank .

1. Remove bolt from rear fuel tank support strap (9092) and remove rear fuel tank support strap .

1. Remove bolt from front fuel tank support strap and remove front fuel tank support strap .

1. Partially lower fuel tank to gain access and remove feed and return lines from sender ports. To disconnect push connect fittings, refer to Push Connect Fittings in this section.

1. Remove electrical connector from sender unit.

1. Remove fuel vapor hose from evaporative emission valve (9B593) .

1. Lower fuel tank from vehicle.

SECTION 310-01: Fuel Tank and Lines 2006 Freestyle/Five Hundred/Montego Workshop Manual REMOVAL AND INSTALLATION

All vehicles

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .

1. Release the fuel system pressure. For additional information, refer to Section 310-00 .

1. Drain the fuel tank. For additional information, refer to Section 310-00 .

All wheel drive vehicles

1. Remove the rear driveshaft. For additional information, refer to Section 205-00 .

All vehicles

1. Remove the muffler. For additional information, refer to Section 309-00 .

1. Disconnect the fuel vapor control tube assembly valve-to-fuel vapor tube quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel supply tube-to-fuel filter quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel vapor tube-to-fuel vapor control tube assembly valve quick connect coupling. For additional information, refer to Section 310-00 .

1. Disconnect the fuel tank wiring harness electrical connector at the rear of the fuel tank.

1. Release the clamp and remove the fuel tank filler hose from the fuel tank.

1. Place a suitable lifting device under the fuel tank.

1. Remove the 2 front fuel tank strap bolts.
   • To install, tighten to 35 Nm (26 lb-ft).

1. NOTE: Do not bend the fuel tank straps.
   Loosen the 2 rear fuel tank strap bolts and position the 2 fuel tank straps aside.

1. Lower the fuel tank enough to move forward, clear of the fuel straps then complete the lowering procedure.

1. To install, reverse the removal procedure.

Procedure revision date: 08/19/2009

First of all, there is a recall for gas tank replacement for your vehicle. The dealer will replace it free. The link will get you to the document in PDF form
Redirect Notice
It looks like there is a bracket on one end of the tank hidden by a heat shield

FUEL SUPPLY SYSTEM Fits Buick Rendezvous

Removal & Installation To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
2. Shift the vehicle into NEUTRAL and position it on a hoist.
3. Release the fuel pressure.
4. Disconnect the negative battery cable.
5. Remove the fuel tank filler cap.
6. Drain as much fuel from the tank as possible.
7. Using suitable hose pinching pliers, clamp the fuel tank filler hose. Clamp the fuel tank filler hose in the location shown
   
   
8. Disconnect the three quick connect couplings from the fuel tank tubes at the tank.
9. Disconnect the fuel pump electrical connector.
10. Disconnect the fuel filter inlet tube from the filter.
11. Position a suitable lifting device under the fuel tank.
12. Remove the two fuel tank support strap bolts.
13. Lower the fuel tank to access the fuel pump module while swinging the fuel tank support straps away from the tank.
14. Clean the area around the fuel pump mounting flange.
15. Disconnect the fuel pump module electrical connector and the fuel pump module fuel outlet tube.
16. Using the special tool, turn the fuel pump module retaining ring counterclockwise and remove it. CAUTION
    The fuel pump module must be handled carefully to avoid damage to the float arm, filter and convolute hoses.
    
17. Turn the fuel pump module counterclockwise and the fuel pump module will release from the locking tabs. Remove the fuel pump module from the fuel tank.

To Install:

1. Install the fuel pump module in the fuel tank.
2. Connect the fuel pump module electrical connector and the fuel pump module fuel outlet tube.
3. Raise the tank into position and install the mounting strap bolts. Tighten the bolts to 26 ft-lbs (35 Nm).
4. Connect the fuel lines and electrical connectors at the fuel tank.
5. Lower the vehicle and refill the tank.
6. Connect the negative battery cable.
7. Turn the ignition key to the ON position to pressurize the fuel system.
8. Visually inspect the fuel system for leaks.

NOTE Always maintain cleanliness when servicing fuel system components.

1. Relieve the fuel system fuel pressure.
2. Drain the fuel tank.
3. Raise the vehicle.
4. Disconnect the fuel tank wiring harness connector at the body pass through.
5. For 3.4L engines, disconnect the quick-connect fitting at the inlet side of the in-pipe fuel filter.
6. For 3.4L engines, disconnect the quick-connect fitting on the fuel return pipe, near the fuel filter.
7. Disconnect the fuel tank evaporative emission (EVAP) pipe quick-connect fitting near the fuel filter.
8. Remove the fuel feed, the fuel return, and the EVAP lines from the fuel pipe retainer.
9. Remove the retaining nut for the EVAP canister bracket.
10. Loosen the fuel tank filler pipe hose clamp.
11. Disconnect the fuel tank filler pipe from the fuel tank.
12. For 3.5L engines, disconnect the EVAP vent pipe near the fill pipe hose.
    NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
    
13. With the aid of an assistant, support the fuel tank and remove the fuel tank strap attaching bolts.
14. Remove the fuel tank from the vehicle and place the fuel tank in a suitable work area.
15. If the fuel tank is not being replaced, go to the Installation Procedure.
16. Disconnect the fuel tank wiring harness from the fuel sender assembly.
17. Remove the fuel sender shield from the fuel tank.
18. Disconnect the fuel feed and return pipe quick-connect fittings at the fuel sender.
19. Disconnect the EVAP vapor pipe assembly from the fuel sender.
20. Remove the fuel and/or EVAP pipe assembly from the fuel tank.
21. Remove the fuel sender assembly.
22. Remove the EVAP vent solenoid valve.
23. Remove the EVAP canister.

To install:

1. Install the EVAP canister.
2. Install the EVAP vent solenoid valve.
3. Install the fuel sender assembly.
4. Install the fuel and/or EVAP pipe assembly.
5. Connect the EVAP vapor pipe to the fuel sender assembly.
6. Connect the fuel feed and fuel return pipes at the fuel sender.
   NOTE Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
   
7. Install the fuel sender shield to the fuel tank and tighten the shield nuts to 53 inch lbs. (6 Nm).
8. Connect the fuel tank wiring harness to the fuel sender assembly.
9. With the aid of an assistant, position and support the fuel tank.
   NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
   
10. Install the fuel tank retaining strap attaching bolts and tighten the fuel tank retaining strap bolts to 35 ft. lbs. (47 Nm).
11. Install the EVAP canister retaining nut and tighten the retaining nut to 53 inch lbs. (6 Nm).
12. Connect the fuel tank filler pipe to the fuel tank and tighten the fuel tank filler pipe hose clamp to 22 inch lbs. (2.5 Nm).
13. Connect the fuel feed pipe quick-connect fitting at the inlet side of the fuel filter.
14. Connect the fuel return pipe quick-connect fitting near the fuel filter.
15. Connect the fuel tank EVAP pipe quick-connect fitting near the fuel filter.
16. Connect the fuel tank wiring harness connector at the body pass-through.
17. Lower the vehicle.
18. Add fuel and reinstall the fuel tank filler pipe cap.
19. Connect the negative battery cable.
20. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.

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Removal & Installation

1. Disconnect the negative battery cable and relieve the fuel system pressure.
   
2. Siphon or pump as much fuel as possible out through the fuel filler pipe.
   

Fuel injected vehicles have reservoirs inside the fuel tank to maintain fuel near the fuel pick-up during cornering or low-fuel operation. These reservoirs could block siphon hoses or tubes from reaching the bottom of the fuel tank. Repeated attempts, using different hose orientations, can overcome this obstacle.

1. Raise and safely support the vehicle.
   
2. If equipped, remove the skid plate attaching bolts, then lower the plate and remove it.
   

On Explorer/Mountaineer models, the front fuel tank strap is bolted to the skid plate and will be disconnected when the plate is removed.

1. Disconnect the fuel fill and vent hoses connecting the filler pipe to the tank.
   
2. On vehicles equipped with a metal retainer fastening the filler pipe to the fuel tank, remove the screw holding the retainer to the fuel tank flange.
   
3. Disengage the fuel lines and the electrical connections to the fuel tank sending unit/fuel pump assembly. On some vehicles, these are inaccessible on top of the tank. In this case, they must be disconnected when the tank is partially lowered.
   
4. Place a safety support (such as a floor jack) under the fuel tank and remove the bolts from the fuel tank straps. Allow the straps to swing out of the way. Be careful not to deform the fuel tank.
   

On Ranger vehicles, the rear fuel tank strap has two connections which must be unbolted.

1. Lower the tank a few inches, then detach the fuel lines and electrical connection from the sending unit/fuel pump assembly, if required.
   
2. Remove the tank from the vehicle.
   

To install:

1. Before installation, it would be wise to perform the following:
   
   1. Double-check the tightness of the sending unit/fuel pump locking ring. If it is already loose, now would be a good time to remove it and check the condition of the gasket underneath.
      
   2. Ensure that all metal shields are reinstalled in their original positions and that the fasteners are secure.
      
   3. Be sure that the fuel vapor valve is completely installed on top of the fuel tank.
      
   4. Make all necessary fuel line or wiring connections which will be inaccessible after the fuel tank is installed.
      
2. Raise the fuel tank into position in the vehicle. If necessary, attach the fuel lines and sending unit electrical connector before the tank is in its final position.
   
3. Lubricate the fuel filler pipe with a water-based lubricant. Install the tank onto the filler pipe, then bring the tank into final position. Be careful not to deform the tank.
   
4. Position the tank straps around the tank and start the retaining nut or bolt. Align the tank with the straps. If equipped, be sure the fuel tank shields are installed with the straps and are positioned correctly.
   
5. Check the hoses and wiring on top of the tank. Make sure they are correctly routed and will not be pinched between the tank and body.
   
6. Tighten the fuel tank strap retaining nuts or bolts to 20-5 ft. lbs. (3-41 Nm).
   
7. If not already attached, connect the fuel hoses and lines. Make sure the fuel supply, fuel return (if present) and the vapor vent attachments are made properly. If not already attached, connect the sending unit.
   
8. If removed, install the fuel tank skid plate.
   
9. Lower the vehicle.
   
10. Fill the tank with fuel and check all connections for leaks.
    

I believe this is same truck as Ranger

Pump is in tank

Removal
NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .

1. Remove fuel tank as described in this section.

Removal and Installation
NOTE: Make sure fuel tank is properly supported during removal and installation procedures.

1. Drain fuel from fuel tank .

1. Loosen fill pipe clamp.

1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.

1. Remove fuel tank filler pipe from vehicle.

1. Support fuel tank .

1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .

1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .

1. Lower fuel tank .

1. Remove fuel feed hose at sender push connector.

1. Remove fuel return hose at sender unit push connector.

1. Disconnect sender and fuel pump electrical connector.

1. Remove fuel vapor hose from fuel vapor valve .

1. Lower fuel tank from vehicle

1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.

1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .

1. Remove the fuel pump and sender assembly.

1. Remove fuel pump mounting gasket (9417) and discard.

1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.

Tank—Fuel Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may ignite, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before servicing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel causing personal injury or a fire hazard.
NOTE: The fuel tank comes equipped with a composite protective shield mounted with the support straps on the right side of the fuel tank. Make sure the protective shield is installed correctly whenever the fuel tank is installed.

1. Disconnect the battery ground cable. For additional information, refer to Section 414-00.

1. Relieve the fuel pressure. For additional information, refer to Section 310-00.

1. Drain the fuel tank. For additional information, refer to Section 310-00.

1. Raise and support the vehicle. For additional information, refer to Section 100-02.

1. Remove the fuel tank filler pipe hoses.
   • Remove the clamps.

1. Disconnect the fuel pump connector.

1. Disconnect the tank connections:
   1. Disconnect the fuel lines. For additional information, refer to Section 310-00.
   1. Disconnect the vapor tube fitting. For additional information, refer to Section 310-00.

1. Remove the center fuel tank strap bolt and remove the support strap.

1. Position a safety support under the fuel tank.

1. NOTE: Safety support not shown for clarity.
   Remove the fuel tank support strap bolts.

1. Partially lower the fuel tank while swinging the fuel tank support straps away from the fuel tank. Remove the straps and lower the fuel tank.

Installation

1. To install, reverse the removal procedure.

Module—Fuel Delivery
Special Tool(s) Fuel Sender Wrench
310-069 Removal

1. Remove the fuel tank (9002). For additional information, refer to Tank—Fuel in this section.
1. Clean the area around the fuel pump mounting flange.
1. Remove the fuel module connections:
   1. Disconnect the fuel tank pressure sensor electrical connector.
   1. Disconnect the fuel fittings. For additional information, refer to Section 310-00.
1. If repair or installation of new fuel lines or a new electrical harness is necessary, remove the fuel lines or harness from the fuel tank retaining clips and remove the appropriate assembly.
1. Using the special tool, remove the fuel module retaining ring.
1. CAUTION: The fuel delivery module must be handled carefully to avoid damage to the float arm and filter.
   Remove the fuel delivery module from the fuel tank.
Installation

1. NOTE: Make sure that the areas around the fuel delivery mounting area and the fuel delivery module flange are clean.
   NOTE: When installing the fuel delivery module, make sure to align locator tabs on the fuel tank mounting flange.
   To install, reverse the removal procedure.

check fuel filter first. rate as fixed if this helps.

Steel Midship, Aerostar
Removal and Installation

1. NOTE: Make sure fuel tank (9002) is properly supported during removal and installation procedures.
   Drain fuel from fuel tank .

1. Loosen fuel tank filler pipe clamp.

1. Remove fuel tank heat shield (9A032) from vehicle.

1. Support fuel tank .

1. Remove bolt from rear fuel tank support strap (9092) and remove rear fuel tank support strap .

1. Remove bolt from front fuel tank support strap and remove front fuel tank support strap .

1. Partially lower fuel tank to gain access and remove feed and return lines from sender ports. To disconnect push connect fittings, refer to Push Connect Fittings in this section.

1. Remove electrical connector from sender unit.

1. Remove fuel vapor hose from evaporative emission valve (9B593) .

1. Lower fuel tank from vehicle.

1. Properly drain the fuel tank, then disconnect the negative battery cable.
2. If not done already, raise and support the rear of the truck safely using jackstands.
3. If equipped on late-model vehicles, loosen and remove the tank plastic shield.
4. Loosen the retaining clamp and disconnect the tank filler hose from the tank neck.

If fuel and vapor hoses or pump/sending unit wiring can be accessed at this time, they may be tagged and disconnected. If not, wait for the retaining straps to be loosened and lower the tank slightly for access.

1. Tag and disconnect and accessible wiring or hoses from the top of the fuel tank.
2. Have and assistant support the fuel tank, then remove the fuel tank-to-vehicle straps and, if equipped, the isolation strips. If no assistant is available, position a floor jack to support the tank while the straps are removed.
3. Lower the tank slightly, then remove the sending unit or sending unit/pump wires, hoses and ground strap. Be sure to label all connections to ease installation.
4. Carefully lower the fuel tank from the vehicle and store in a safe place.

To install:

1. Raise the tank partially into position in the vehicle. If you are working without an assistant, you may wish to loosely install one of the retaining straps and use a floor jack to support the tank at an angle so there is access to the sending unit or sending unit/pump assembly (as applicable).
2. Connect the fuel/vapor hoses and wiring to the top of the fuel tank, as tagged during removal.
3. Carefully raise the fuel tank so it is fully into position and loosely secure the retaining straps. Make sure the wires and hoses are not pinched or damaged when raising the tank. Also, be sure that the isolation strips (if used) are positioned between the retaining straps and the fuel tank.
4. It may be easier to connect the fuel filler hose to the tank neck at this time. If desired, connect the hose and secure the clamp.
5. Tighten the fuel tank retaining strap fasteners to specification. Tighten the strap nuts to 33 ft. lbs. (45 Nm).
6. If not done earlier, connect the tank filler hose to the tank neck and secure using the clamp.
7. If equipped, install and secure the tank plastic shield.
8. Remove the jackstands and carefully lower the rear of the truck.
9. Refill the fuel tank and install the filler cap, then check for leaks.
10. Connect the negative battery cable.

Equipped With Shield Package

1. Properly drain the fuel tank, then disconnect the negative battery cable.
2. Raise and support the rear of the truck safely using jackstands.
3. Remove the shield forward support and bracket.
4. While supporting the shield and tank assembly with the help of both an assistant and a floor jack, remove the remaining bolts holding the assembly to the frame, then lower it sufficiently for access to the hoses and wires.
5. Tag and disengage the hoses and wires from the sending unit assembly.
6. Carefully lower the fuel tank and shield from the vehicle, then if necessary for service or replacement, separate the tank from the shield.

To install:

1. If separated, install the tank to the shield.
2. Carefully raise the tank and shield assembly partially into position with the help of an assistant and a floor jack.
3. Connect the wiring and hoses to the sending unit assembly, as tagged during removal.
4. Raise the tank and shield assembly fully into position, then secure to the frame using the lower retaining bolts.
5. Install the shield forward support bracket.
6. Remove the jackstands and carefully lower the rear of the truck.
7. Refill the fuel tank and install the filler cap, then check for leaks.
8. Connect the negative battery cable.

  any question I can send some diagrams