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stacy bacon Posted on Mar 01, 2016
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Alternator how to remove on 3.3 engine ? - 2007 Hyundai Santa Fe Limited

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Eric Minar

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  • Expert 52 Answers
  • Posted on Mar 08, 2016
Eric Minar
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Remove radiator fan on left side. Remove drive belt the pull top bolt completely out and loosen bottom bolt and it will be freed and pull out the top of the engine install in reverse order

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  • Hyundai Master 1,288 Answers
  • Posted on Mar 01, 2016
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2007 2009 HYUNDAI SANTA FE REPAIR MANUAL

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1answer

I want to know how to remove the alternator kia optima 2003

  1. Disconnect the negative battery cable.
  2. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  3. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  4. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  5. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  6. Remove the power steering pump, 2.0L engine only.
  7. Remove the power steering pump bracket, 2.0L engine only.
  8. Remove the alternator B terminal cover cap.
  9. Disconnect the alternator electrical connections.
  10. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  11. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  12. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  13. Remove the power steering pump, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  15. Remove the alternator tensioner mounting bolt and the belt tensioner.
  16. Remove the alternator pivot bolt.
  17. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  18. Remove the alternator.

    0996b43f80207fa4.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0996b43f80207fa5.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0996b43f80231908.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.4L and 2.7L engine


To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.
0helpful
1answer

How do you do it--alterenator replace 2006 dodge van

Hi there, you did not specify the type of engine you use so here are possible guides for varying enginge types:

2.4L Engine
To Remove:

1. Disconnect the negative battery cable.
2. Disconnect the intake air temperature sensor and remove the air cleaner assembly.
3. Remove the EVAP purge solenoid and move it out of the way.
4. Disconnect the wiring from the alternator.
5. Remove the accessory drive belt from the alternator.
6. Remove the alternator.

To Install:

1. Install the alternator.
2. Install the accessory drive belt
3. Connect the wiring to the alternator.
4. Install the EVAP purge solenoid in the bracket.
5. Install the air cleaner and duct, then connect the intake air temperature sensor.
6. Connect the negative battery cable.

3.3L & 3.8L Engines
To Remove:

1. Disconnect the negative battery cable.
2. Disconnect the wiring from the alternator.
3. Raise and safely support the vehicle.
4. Remove the right front tire and lower splash shield.
5. Remove accessory drive belt.
6. Remove the lower engine oil dipstick tube bolt, then remove the wiring harness from the dipstick tube.
7. Remove the 3 mounting bolts.
8. Lower the vehicle.
9. Remove engine oil dipstick tube.
10. Roll and carefully remove the alternator from vehicle.

To Install:

1. Place the alternator into position on the engine.
2. Install upper mounting bolts to hold the alternator in place.
3. Lubricate the o-ring with engine oil and install the dipstick tube.
4. Install the upper dipstick tube bolt.
5. Connect the wiring to the alternator.
6. Raise and safely support the vehicle.
7. Install the alternator lower mounting bolt and tighten.
8. Install the lower oil dip stick tube bolt.
9. Install the accessory drive belt.
10. Install the right front splash shield and tire.
11. Lower vehicle.
12. Install the wiring harness at the dipstick tube
13. Connect the negative battery cable.

Hope these help.
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1answer

Need to change the alternator on a 2001 sunfire,2.4 engine,how do i do that?

Things You'll Need:
  • Battery terminal wrench
  • Serpentine belt removal tool
  • 3/8-inch ratchet
  • 3/8-inch metric socket set
  1. Turn off the engine and place the transmission in park (automatic) or first gear (manual). Engage the parking brake and open the hood. Disconnect the negative cable from the battery terminal using the battery terminal wrench.

  2. Remove the serpentine belt by inserting the end of the serpentine belt tool into the square hole on the belt tensioner and rotating the removal tool clockwise. Unplug the alternator's electrical connector. Remove the bolt holding the positive voltage cable to the alternator using a 3/8-inch ratchet and a metric socket. Remove the positive voltage cable from the alternator.

  3. Remove the alternator bracket bolts using a metric socket connected to a 3/8-inch ratchet. Remove the alternator from the car. Place the new alternator in the mounting brackets and reinstall the mounting bolts using a 3/8-inch ratchet connected to a metric socket.

  4. Reinstall the positive voltage cable on the alternator and tighten the retaining nut using a 3/8-inch ratchet and a metric socket. Plug in the alternator's electrical connector. Compress the serpentine belt tensioner using the serpentine belt tool. Reinstall the serpentine belt according to the belt-routing diagram located under the hood.

  5. Reconnect the negative cable to the battery using the battery terminal wrench. Start the engine and verify that the alternator works.

0helpful
2answers

How do I change a alternator on a 1992 mitsubishi lancer

  • 3.0 SOHC.
  • TURN OFF RADIO.
  • THEN DISCONNECT BATTERY NEGATIVE CABLE.
  • REMOVE AIR CLEANER ASSEMBLY.
  • LOOSEN THE TENSIONER PULLEY.
  • REMOVE ALTERNATOR DRIVE BELT .
  • REMOVE ACCELERATOR CABLE.
  • REMOVE BRAKE BOOSTER VACUUM HOSE.
  • REMOVE EGR VALVE.
  • REMOVE ALTERNATOR ELECTRICAL CONNECTORS.
  • THEN REMOVE MOUNTING BOLTS THEN REMOVE ALTERNATOR.



  • THE 3.0 DOHC
  • DISCONNECT NEGATIVE BATTERY CABLE.
  • REMOVE SURGE TANK.
  • REMOVE AIR DELIVERY HOSES TO GAIN ACCESS TO THE ALTERNATOR.
  • IF YOU HAVE AIR CONDITIONER, REMOVE THE CLAMP.
  • RAISE THE SUCTION HOSE.
  • USE SOMETHING TO HOLD IT OUT OF THE WAY.
  • LOOSEN TENSIONER PULLEY AND REMOVE THE ALTERNATOR DRIVE BELT.
  • DISCONNECT THE OXYGEN SENSOR CONNECTOR.
  • DISCONNECT THE ALTERNATOR ELECTRICAL CONNECTORS.
  • REMOVE ALTERNATOR BRACKETS AND MOUNTING BOLTS REMOVE THE BRACKET AND ALTERNATOR AS A ASSEMBLY.
  • SEPARATE THEM ON A WORK TABLE.
8helpful
1answer

Remove and replace alternator

2000 Ford Truck Expedition 4WD 4.6L EFI 8cyl

Alternator - REMOVAL & INSTALLATION

4.2L Engine

  1. Disconnect the negative battery cable.
  2. Disconnect 2 alternator and voltage regulator electrical harness connectors at the alternator. To disconnect push-on type terminals, depress the lock tab and pull straight off.
  3. Remove the positive battery cable nut and remove the positive battery cable at the alternator.
  4. Rotate the drive belt tensioner away from the drive belt and remove the drive belt from the alternator pulley.
  5. Remove 3 alternator retaining bolts and remove the alternator.
To install:
  1. Place the alternator on the engine and install 3 alternator retaining bolts. Tighten the bolts to 18-22 ft. lbs. (20-30 Nm).
  2. Rotate the drive belt tensioner away from the drive belt and install the drive belt on the alternator pulley.
  3. Connect 2 alternator and voltage regulator electrical harness connectors.
  4. Connect the positive battery cable to the alternator and install the nut and washer. Tighten the nut to 84 inch lbs. (10 Nm).
  5. Connect the negative battery cable.
  6. Start the engine and check for proper charging system operation.
4.6L, 5.4L and 6.8L Engines

f52fc60.jpg

Fig. 1 Detach the connectors from the alternator

ffe1937.jpg

Fig. 2 Remove the nut and the battery cable from the post on the rear of the alternator

6ce39ae.jpg

Fig. 3 Remove the 2 front alternator mounting bolts and ...

45a032e.jpg

Fig. 4 Remove the alternator from the engine by carefully lifting it up and...

6513790.jpg

Fig. 5 ... out of the engine compartment
  1. Disconnect the negative battery cable.
  2. Rotate the drive belt tensioner away from the drive belt and remove the drive belt from the alternator pulley.
  3. Detach the electrical harness connectors at the alternator assembly.
  4. Disconnect the positive battery cable and remove the nut and washer.
  5. Remove 2 front alternator bolts.
  6. Remove the rear alternator support bracket retaining bolts and the support bracket.
  7. Remove the alternator from the vehicle.
To install:
  1. Place the alternator in position and loosely install 2 front alternator retaining bolts.
  2. Install the alternator bracket and 3 alternator bracket bolts. Tighten to 84 inch lbs. (10 Nm).
  3. Tighten 2 front alternator retaining bolts to 19 ft. lbs. (26 Nm).
  4. Connect 2 electrical harness connectors to the alternator assembly.
  5. Connect the positive battery cable and install the nut and washer. Tighten the nut to 72 inch lbs. (8 Nm).
  6. Rotate the drive belt tensioner away from the drive belt and install the drive belt on the alternator pulley.
  7. Connect the negative battery cable.
  8. Start the engine and check for proper charging system operation.
5.8L and 7.5L Gasoline Engines and 7.3L Diesel Engine
  1. Disconnect the battery ground cable.
  2. Label and detach the connectors from the alternator.
  3. Release the tensioner and remove the drive belt from the alternator pulley.
  4. Remove the alternator retaining bolts.
  5. Remove the alternator from the vehicle.
To install:
  1. Position the alternator and install the retaining bolts. Tighten the retaining bolts to 15-21 ft. lbs. (21-29 Nm).
  2. Install the drive belt.
  3. Attach the alternator connectors.
  4. Connect the battery ground cable.

I really hope help you with this (remember rated this help) Good luck.
0helpful
1answer

Replacing alternating belt

A good repair manuel to get which has picture step by step, Hanyes auto repair manuel at any aut part store for 20 bucks is a great investment.
.0l Engines The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.
1. Disconnect the negative battery cable.
2. Install a 1/2 in, breaker bar in the tensioner slot. Rotate counter-clock- wise to release belt tension and remove poly-V belt.
3. Remove the alternator mounting bolts (2)
4. Remove the wiring and remove alternator.
To Install:
5. Position the alternator onto the engine, then install the wiring.
6. Set the alternator against the mounting bracket and install the mounting bolts.
7. Rotate the tensioner counterclockwise and install poly-V belt.
8. Connect the negative battery cable. 3.3L and 3.8L Engines
The 3.3L and 3.8L engines were equipped with the Nippondenso alternators. 1. Disconnect the negative battery cable.
2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner
3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.
4. Remove the alternator tensioner/power steering bracket bolt.
5. Remove the tensioner stud nut and remove the tensioner.
6. Remove the alternator mounting bolts.
7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.
8. Remove the alternator support bracket bolts, Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.
9. Remove the alternator from the engine and disconnect the electrical leads.
To Install:
10. Install the alternator in position on the engine and connect the electrical leads.
11. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm). Install the power steering reservoir on the mounting bracket.
13. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).
14. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.
15. Install the alternator belt, insert a 1/2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.
16. Connect the negative battery cable.
0helpful
1answer

How to check alternator, and how to replace it.


Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator.

    0900c15280028419.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0900c1528002841a.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0900c1528002841b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.4L and 2.7L engine

To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.
1helpful
1answer

Need instructions on how to remove an alternator on a 2002 Ford Taurus.

It's a little different if you have a 3.0L (2v) or a 3.0L (4v) engine. I will give you directions for a 2v first. 1. disconnect neg side of battery2. remove accessory drive belt.3.remove the fasteners and move the degas bottle aside.4. disconnect the wiring from the alternator .5.remove the brace and and alternator mounting bolt. 6.remove the alternator from the engine. -------------------4v engine- 1.disconnect neg side of battery 2.remove accessory drive belt.3.remove power steering hose bracket nut from the alternator mounting bolt.4. remove the upper alternator mounting bolts Note: the left side bolt will come out with the alternator5. raise the vehicle and safely support it with jack stands. 6. remove the right front wheel 7.remove the right inner fender splash shield. 8. remove the screws and alternator splash shield.9remove the torque converter inspection cover.10.install the flywheel holding tool. 11.remove the bolt and crankshaft pulley. Note the bolt has reverse threads for the crankshaft pulley and the pulley and bolt are one piece molded together. 12. lower the alternator to gain access to the electrical connections 13. disconnect the crankshaft sensor14.release the oxygen sensor connector locator from the bracket 15. remove the lower alternator bolt16.disconnect the regulator electrical connector 17.disconnect remaining wiring from the alternator and remove the alternator.
8helpful
1answer

I can not figure out how to remove the alternator from a 2000 caravan w/3.3l engine. Alternator is free but I can not contort it out of the engine compartment? Any help please! Thanks Greg

I have recently done this twice to my 2000 Grand Caravan with the 3.3l engine.
1) Remove the top plate which is attached to the alternator mounting bracket held in by 3 bolts.
2) remove the alternator bolts securing the altenator to the mounting bracket.
3) pry the alternator off the bottom mounting bracket
4) turn the alternator around show you can easily see the power wires on back of the alternator and remove the 11/32 nut holding the wire to the alternator. Be careful not to drop the nut behind the engine, because you probably will never find it (experienced).
5) Disconnect the wires from the alternator
6) Remove the black cooragated tube running vertical in front of the alternator and remove the tubes hold clip from the suspension wall.
7) Slide the alrernator pully first up through the opening. You may need to rotate the alternator a little so it fits up through.


Chris
0helpful
1answer

Changing the starter on a Kia Spectra

Here's step-by-step instructions on how to access, remove and re-install your alternator. Hope it helps! Have a great day!

Alternator Kia_Sephia_Rio_Spectra_Optima_1998-2006
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator. 0900c15280028419.jpgAlternator mounting—1.5L and 1.6L (VIN 5) engine shown 0900c1528002841a.jpgAlternator mounting—2.0L and 1.6L (VIN 3) engines shown 0900c1528002841b.jpgAlternator mounting—2.4L and 2.7L engine
To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).
  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).
  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).
  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).
  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.
 
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