How does the right front axle come out of a 2005 2500 4x4? I have removed the wheel, brakes & hub. Is there a cir-clip on the inside of the front axle? Thanks Bob

front wheel bearing is pressed into hub and has retaining clip on rear and then cv axle shaft comes through center and has a nut and keeper pin. Rule of thumb is to replace both front wheel bearings at same time. raise front of vehicle place on jackstands for safety remove front wheels remove brake calipers remove front rotors and cv axles remove steering hub assy from lower ball joint,tie rod end and struts take hub to shop and have bearing pressed out have new bearings pressed in reassemble front wheels in reverse order of disassembly.

Assuming 4wd or AWD.
Remove wheel.
With someone in the car pressing on brakes, remove the center nut (pinion nut). I use impact gun once the retaining clips are off.
Now remove brakes (rotor and all)
Unbolt hubs (good time to replace them if needed).
Press hub off pinion. I use a large steering wheel puller/harmonic balancer puller.
Axle now will slide out of the hole where the hub was.
Consider replacing the ball joints at this time (use OTC ball joint press + the jeep specific adapters there is a slight angle to the inner C's and if you don't have the jeep specific adapters you will spend hours cursing .

Changing the axle (or hubs) is mainly an excercise it getting rusted bolts off. Changing ball joints - with the right tools - is not to bad.

Check with autoparts store for the torque values to tighten everything up.

Obviously check your brakes while you are in there.

Remove & hang brake caliper,remove rotor,axle nut,
lower ball joint nut & swing steering knuckle out & off
drive axle

Then remove 3 or 4 bolts holding Wheel Hub Bearing on
from behind

first you remove all the lug nuts and the wheel and tire. To get the rotor off you will need to remove the brake caliper. they are held in with 1/4" hex screws. If you don't have an allen wrench you can use a socket extension to removes these. Once unscrewed the calpet simply lifts off the rotor and the rotor is ready to come off. You will need to remove the axle nut and keeper then the rotor slides off towards you and the wheel bearings will come out with the rotor.

Removal & Installation To Remove:

1. Remove the front wheel.
2. Remove the front axle hub nut.
3. Disconnect the front stabilizer link from the strut.
4. Disconnect the speed sensor (with ABS).
5. Remove the front brake caliper and rotor.
6. Disconnect the tie rod end.
7. Remove mounting bolts and nut and separate the lower control arm from the ball joint.
8. Using a plastic hammer separate the front axle shaft from the hub.
9. Remove the 2 mounting bolts from the strut. Remove the knuckle and hub assembly.
10. Remove the lower ball joint from the knuckle.
11. Remove the axle hub snap ring from the knuckle.
    
    
12. Remove the axle hub from the hub bearing using special tool 09520-00031 or equivalent hub puller.
13. Remove the inner race from the axle hub using special tool 09950-40011 or equivalent puller.
14. Remove the dust shield from the knuckle.
15. Remove the axle hub bearing from the knuckle using special tool 09520-00031 or equivalent and a press.

To Install:

1. Install the axle hub bearing on the knuckle using special tool 09950-600020 or equivalent and a press.
2. Install the dust shield on the knuckle with 3 mounting bolts.
   • Tighten 73 in-lb (90 Nm).
3. Install the axle hub on the knuckle using special tool 09950-600010 or equivalent and a press.
4. Install the axle hub snap ring.
5. Install the lower ball joint on the knuckle.
   • Tighten the ball stud castle nut 76 ft-lb (103 Nm).
6. Install a new cotter pin.
7. Install the knuckle on the strut with the 2 nuts and bolts.
   • Tighten 162 ft-lb (220 Nm) (except '03-'04) 113 ft-lb (153 Nm) ('03-'04).
8. Lift the knuckle and hub assembly over the axle shaft and into the hub splines.
9. Install the lower control arm on the lower ball joint.
10. Connect the tie rod end to the knuckle.
11. Connect the stabilizer link to the strut.
12. Install the front rotor and brake caliper to the knuckle.
    • Tighten the 2 caliper bolts 79 ft-lb (107 Nm).
13. Install the ABS sensor if equipped.
14. Install the front axle hub lock nut.
    • Tighten 159 ft-lb (216 Nm) and stake the lock nut.
15. Check the axle hub backlash and run-out.
16. Install the front wheel.
17. Check the front wheel alignment and adjust if necessary.

Brake Pads
Removal & Installation
Front





3.4L front disc brake assembly









4.0L and 4.7L front disc brake assembly




To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Front wheel
     
   • Clip, 2 caliper pins, the anti-rattle spring then remove the 2 brake pads
     and the 4 anti-squeal shims

To Install:

CAUTION
Only replace brake pads on 1 side of the
vehicle at a time. Failure to use this procedure could cause the caliper pistons
on the opposite side of the vehicle to pop out requiring the reconditioning or
replacement of the brake caliper.

1. Remove a small amount of brake fluid from the master cylinder.
   
2. Install a used brake pad into the caliper and compress the caliper pistons.
   
3. Apply disc brake grease to both sides of the inner anti-squeal shims.
   
4. Install or connect the following:
   
   
   
   • Anti-squeal shims to the new brake pads
     NOTE: When replacing worn pads, the anti-squeal shims must be replaced
     together with the pads.
     
     
   • 2 brake pads
     
   • Anti-rattle spring and the 2 caliper pins
     
   • Clip
     
   • Front wheel
   
   
5. Depress the brake pedal several times to seat the brake pads.
   
6. Check the brake fluid level and top off as needed.

Rear
To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Rear wheel
     
     
     
     
     
     
     
     
     
     
     
   • 2 cylinder slide pins from rear caliper assembly
     
   • Caliper assembly from rear caliper mounting
     
   • 2 brake pads with anti-squeal shims from rear caliper mounting
     
   • 2 anti-squeal shims from each disc brake pads
     
   • Pad wear indicator plate from the inner side disc brake pad
     
   • 4 pad support plates from the rear caliper mounting

To Install:

1. Install or connect the following:
   
   
   
   • 4 pad support plates on the rear caliper mounting
     
   • Pad wear indicator plate on the inside brake pad
     Note: Install the pad wear indicator facing downward.
     
     
   • Anti-squeal shims on each brake pad
     
   • 2 disc brake pads with anti-squeal shims to the caliper assembly
   
   
2. Apply lithium soap base glycol grease to the sliding part of 2 caliper slide
   pins.
   
3. Install or connect the following:
   
   
   
   • Disc brake caliper assembly with 2 caliper slide pins
     
   • Torque to 65 ft-lbs (88 Nm)
     
   • Rear wheel
   
   
4. Depress the brake pedal several times to seat the brake pads.
   
5. Check the brake fluid level and top off as needed.

--- Removal & Installation
Front
To Remove:

1. Before servicing the vehicle, refer to the precautions in the beginning of
   this section.
   
2. Remove or disconnect the following:
   
   
   
   • Front wheel
     
   • Front brake caliper assembly
   
   
3. Make matchmarks on the disc and the axle hub.
   
4. Remove the front disc.

To Install:

1. Align matchmarks and disc onto axle hub.
   
2. Install or connect the following:
   
   
   
   • Front brake caliper assembly with the 2 bolts
     
     
     
     1. Torque to 90 ft-lbs (123 Nm)
     
     
   • Front wheel

Removal & Installation


See Figure 1

1. Raise and support the vehicle safely.

CAUTION Brake linings may contain asbestos. Asbestos is a known cancer-causing agent. When working on brakes, remember that the dust which accumulates on the brake parts and/or in the drum may contain asbestos. Always wear a protective face covering, such as a painter's mask, when working on the brakes. NEVER blow the dust from the brakes or drum! There are solvents made for the purpose of cleaning brake parts. Use them!

1. Remove the wheels and brake assemblies.

Refer to Brakes for the proper procedures concerning brake removal.

1. Remove the cotter pin, locknut and axle hub nut.
2. Remove the hub-to-knuckle attaching bolts.
3. Remove the hub and splash shield from the steering knuckle.
4. Remove the left axle shaft from the housing.

1. If equipped with Command-Trac, disconnect the vacuum harness from the shift motor and remove the shift motor from the housing.

Remove the right axle shaft from the housing.

remove c clips from u joint remove caps install new u joint install clips

To install:

1. Insert the left and right axle shafts into the axle tube.
2. To install the right axle shaft (with Command-Trac) first be sure that the shift collar is in position on the intermediate shaft and that the axle shaft is fully engaged in the intermediate shaft end.
3. If equipped with Command-Trac, install the shift motor, making sure that the fork engages with the collar. Tighten the bolts to 8 ft. lbs. (11 Nm).
4. On the left side, install the axle shaft in the housing.
5. Partially fill the hub cavity of the knuckle with chassis lube and install the hub and splash shield.
6. Tighten the hub bolts to 75 ft. lbs. (102 Nm).
7. Install the hub washer and nut. Tighten the nut to 175 ft. lbs. (237 Nm). Install the locknut. Install a new cotter pin.
8. Install the brake assemblies.
9. Lower the vehicle.

remove the wheel. remove the brake caliper and brake rotor. if the car has abs, unplug the connector and undo the clip from the knuckle. remove the axle nut. tap on the end of the axle with a soft faced hammer until it begins to move back, being careful not to damage the threads on the axle. remove the 3 bolts on the backside of the hub that hold it onto the knuckle. use a hammer with a chisel, or an air hammer if available to free the hub assembly from the knuckle. reverse for install. dont forget to torque the axle nut to spec.

front or rear?

Assuming rear, on the brake drum:

Hub Removal

1. If equipped, remove the brake drum (1126) ; refer to Section 206-02 . If equipped, remove the rear disc brake rotor (2C026) ; refer to Section 206-04 .

1. Remove the wheel hub.
   1. Unstake the rear axle wheel hub retainer.
   1. Remove the rear axle wheel hub retainer and discard.
   1. Remove the wheel hub (1104).

Hi.. The step to remove the front Axles of you Vitara.
Raise and support Vehicle . Remove front wheel,
Drain Diff,fluid,
Remove Locking Hub if is equipaded,
Remove Circle clip from axle shaft
On right side of Vehicle, Remove the Stabilizer Little ball joint nut. Remove castle nut Front Tie rod end,
Remove mounting bolts from brake calipper,
Remove Calipper from steering knuckle and wire a side.
Remove Stud Nut from steering knuckle,
Support Lower suspension arm with a jack,
Remove lower strut bracket bolt ,
Lower jack and disconnect Knuckle from lower suspension crontrol arm,
Pull Outler joint from Hub.
Use Large screwdriver or Prybar To pry Right inner joint from differential, The axle will go out making a little froce with the prybar,
To remove the left side,
Remove mounting bolt from inner joint flange,
Pull out axle from hub.

To reinstall just reverse the prosses.

I hope this help on your job...
Thank you for use fixya....