Hi Michael
The Relay is only a heavy duty switch (contacts) operated by an electromagnet from a smaller switch.
So actually, when the relay is removed, you have 2 distinct circuits. One low current that actuates the Relay electromagnet and on the other side are a set of large contacts that supply + to the pump.
So , does the fuse still blow when the relay is pulled out?
Is the fuse circuit that blows supplying voltage to the relay coil (magnet) or is it on the Fuel Pump side.
You could use a jumper from Bat+ directly to the pump to prove that the pump is OK, then reconnect the pump wire and follow this wire back to the appropriate terminal at the relay socket (relay removed) and try to power it from there. The purpose being to establish if the wiring from the relay to the pump is shorted somewhere.
A slow, methodical process of elimination will get you there!
Good Luck
FYI:
I use a MultiFunction Tester tool in cases like this. It gives you 12v or Gnd where you need it but protected by it's own fuse. This one is inexpensive compared to the $300-400 for the top brand that I'd like to have.
Automotive Multi Function Circuit Tester with LCD Contact Electrical...
Better Description
http://www.ebay.com.au/itm/Automotive-Multi-Function-Circuit-Tester-with-Lcd-and-Light-/181702726203?pt=LH_DefaultDomain_15&hash=item2a4e53923b
Here is another.....
Multi Functional Auto Electrical Circuit Tester with LCD Display and LED...
POWER PROBE... the best but $$$
Power Probe PPKIT03 Master Test Kit
SOURCE: E.E.C fuse keeps blowing in 1991 Ford Explorer
if you replaced fuel pump i would look at backward wiring when replaced and i would start at the source of work if your vehicle was working fine before replacement then 9 out of 10 it will be your fuel pump wireing
sometimes when putting wireing back together the connectors have the missing clip and in turn you can turn the wireing in both directions now where positive is touching the ground on both sides of connector kris kross problem check your work this is crucial use a test light to find the right wires where they go
SOURCE: 1991 ford ranger 3.0 eec relay fuse keeps blowing fuel good no sp
I understand that there is a relay box under the hood with 3 relays. Which is which I don't know. However if you are blowing the fuse TO the ecc relay, then the relay must be bad. This relay controls the spark.
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Thanks I have already ran a jumper to the pump to make sure it opperates I was just hoping it wasn't a shirt so I guess let the looking games begin
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