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Anonymous Posted on Feb 26, 2015

How to change an alternator on a 2002 Suzuki Vitara

Need to remove serpentine belt to replace the alternator. Suggested to loosen the tensioner but not sure how to do that.

  • David Harrelson
    David Harrelson Feb 27, 2015

    Wow! Cadaver's post is one of the best I've seen. Awesome!

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2 Answers

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  • Suzuki Master 20,706 Answers
  • Posted on Feb 27, 2015
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Yes, the J20 engine, or H25 H27?
each has different tension-er methods.

the car is metric, there are no SAE parts on car. (no 1/2" parts)
why post engine questions, with out stating the engine.??
so ill guess J20?
how to adjust part 10? (twin cam 2.0L) I4
page 18: seen here.
http://www.fixkick.com/engine/20Liter/html/image_18.html
this is a spring type tensioner, #10 ID
seen here, clearly (has 2 mount points (fixed)
so is preset tension, ending all speculation on this. see last photo below.
-------------------------< v6>------------------------------------------------------
or the V6 ,
so happens I own one too,
and guess what, there is No tensioner like poster stated. above.
NADA..
I have the FSM for car, Page 1F-15, see that photo in the FSM
the Alternator telt adjust the tension. same as the G16 engines

if you need the real FSM page., ask for it,
or read it here.
costs only $4 bucks to read it, and down load it you can

https://suzukipitstopplus.com/Products/1194-2002-vitara-grand-vitara-service-manual.aspx

next time you have a question, you can look first.
then ask.
tension spec, is 10mm deflection at 22lbs force to belt. mid span.
7-11mm is range.


all answer USA cars, on this USA forum.

the 2.5L has 2 belts.
one has and idler. the other is alt tensioned.
the fsm cover belt 1, in cooling (alternator telt)
the FSM cover belt 2 under, P/S steering pump
and is not a spring loaded tensioner as poster guess.
its manual idler pulley with 2 slot base and 2 bolts
and needs a 12mm box end or socket to set.
and is set to same spec (tension) as the other belt, (22lbs)
if you need FSM pages, or real photos off my car, I have it
not bs.


Below is 2.0L fan belt side tension device
if you look close, see that spring there> at 7pm?


How to change an alternator on a 2002 Suzuki Vitar - 25484956-4psbqasysljj1mct2g5ek24h-1-0.jpg

David Harrelson

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  • Suzuki Master 5,456 Answers
  • Posted on Feb 26, 2015
David Harrelson
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Tensioner is spring loaded device with hole in its face usually the size of a 1/2" square drive breaker bar. Smoe cars have so little room to get a tool in there that a special tool is made for this purpose. If you need one, many parts stores will have a loan-a-tool program that may offer this "belt tensioner tool". Square part goes into tensioner and then you push the handle to release tension and slide belt off.

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