Install timingbeltcorrectly on 02mazdaprotege

It is in no way easy. But if you want to try, here are the instructions....

3.5L Engine

1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
2. Drain the cooling system.
3. Disconnect the negative battery cable.
4. Remove the heater hoses.
5. Remove the driver air bag module.
6. Remove the steering wheel.
7. Remove the turn signal assembly.
8. Remove the upper and lower steering column covers.
9. Remove the A-pillar upper trim.
10. Remove the instrument cluster trim.
11. Remove the instrument cluster.
12. Remove the A-pillar lower trim.
13. Remove the hood release handle.
14. Remove the left lower trim panel.
15. Remove the multi box.
16. Remove the audio panel.
17. Remove the ventilation control panel.
18. Remove the radio.
19. Remove the glove box.
20. Remove the center console.
21. Remove the audio system speakers and mounting bolts from the top of the instrument panel.
22. Remove the side covers.
23. Remove the T-bar mounting bolts.
24. Remove the bottom mounting bolts.
25. Remove the instrument panel wiring harness connectors.
26. Remove the instrument panel.
27. Remove the heater unit.

To install:

1. Install the heater unit.
2. Install the instrument panel.
3. Connect the instrument panel wiring harness connectors.
4. Install the bottom mounting bolts.
5. Install the T-bar mounting bolts.
6. Install the side covers.
7. Install the upper mounting bolts and audio system speakers.
8. Install the center console.
9. Install the glove box.
10. Install the radio.
11. Install the ventilation control panel.
12. Install the audio panel.
13. Install the multi box.
14. Install the left lower trim panel.
15. Install the hood release handle.
16. Install the A-pillar lower trim.
17. Install the instrument cluster.
18. Install the instrument cluster trim.
19. Install the A-pillar upper trim.
20. Install the upper and lower steering column covers.
21. Install the turn signal assembly.
22. Install the steering wheel.
23. Install the driver air bag module.
24. Install the heater hoses.
25. Connect the negative battery cable.
26. Fill the cooling system.
27. Start the engine and check for leaks and proper heater operation.

(a) Install a new gasket to the thermostat. (b) Install the thermostat with the jiggle valve facing up.
HINT:
The jiggle valve may be set within 10°of either side of the prescribed position.
2. INSTALL WATER INLET
Torque: 10 N·m (102 kgf·cm, 7ft·lbf)
3. INSTALL RADIATOR HOSE OUTLET
4. INSTALL IDLER PULLEY SUB-ASSEMBLY NO.2
5. INSTALL FAN & GENERATOR V BELT
6. INSTALL ENGINE MOUNTING BRACKET FRONT NO.1 LH
7. INSTALL ENGINE MOUNTING CONTROL BRACKET
8. INSTALL ENGINE MOVING CONTROL ROD
9. INSTALL V-BANK COVER SUB-ASSEMBLY
10. ADD ENGINE COOLANT
11. CHECK FOR ENGINE COOLANT LEAKS

1. Install lower timing belt cover.
2. Install upper timing belt cover.
3. Install power steering drive belt and adjust belt tension.
4. Install fan pulley.
5. Install generator drive belt and adjust belt tension.
6. Install A/C drive belt and adjust belt tension.
7. Install splash guard.
8. Install fan and fan shroud.
9. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
10. Install fan shroud mounting bolts.
11. Install fresh air duct.
12. Connect hose to resonance chamber.
13. Connect battery negative cable.

To install:

1. Clean all gasket surfaces completely.
2. Install the intake manifold gaskets with the port blocking plates facing the rear of the engine. Factory gaskets should have the words "This Side Up" visible.
3. Apply gasket sealer to the front and rear sealing surfaces of the engine block.
4. Apply a 0.197 inch (5mm) bead of RTV sealer to the front and rear of the block. Extend the sealer approximately 1 / 2 -inch (13mm) onto the heads.
5. Install the lower intake manifold.
6. Apply sealer to the lower intake manifold bolts prior to installation.
7. Install the bolts and tighten in sequence and in 3 steps as follows:
   1. First step to 26 inch lbs. (3 Nm).
   2. Second step to 106 inch lbs. (12 Nm).
   3. Final step to 11 ft. lbs. (15 Nm).
   
   
8. If removed, install the alternator bracket bolt.
9. Install the coolant by-pass hose.
10. Install the EGR valve.
11. Connect the upper radiator hose to the thermostat housing.
12. Connect the heater hose to the lower intake manifold.
13. Connect the fuel pressure and return lines to the lower intake manifold.
14. Connect the wiring harnesses and brackets to the lower manifold.
15. Install the throttle cable bracket, then attach the throttle cable and the cruise control cable (if equipped).
16. Install the transmission oil level indicator and tube, if equipped.
17. Install the EGR tube, clamp and bolt.
18. Install the PCV valve and hose.
19. Install the A/C compressor and bracket.
20. Install the distributor.
21. Install the upper intake manifold.
22. Fill the cooling system.
23. Connect the negative battery cable.
24. Start the vehicle and check the ignition timing (not adjustable).
25. Verify no oil, coolant, vacuum or fuel leaks.

    

26. Install the intake manifold bolts and tighten them to 35 ft. lbs. (48 Nm) in the sequence shown.
    

Install the cylinder head bolts. Starting at top center, tighten all cylinder head bolts in sequence as shown in illustration, using the Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the procedure, re-tightening all cylinder head bolt to the specified torque. (torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
. Install the timing belt tensioner pulley.
. Install the timing belt on the camshaft sprocket, making sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment.
. Adjust the timing according to "Timing Belt"
. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:

2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)

. Install the timing belt cover.
Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
Install the new exhaust manifold gasket and the exhaust manifold. Tighten the exhaust manifold attaching nuts to the specified torque.
. Install the surge tank and tighten the nuts bolts to the specified torque.
. Install the power steering oil pump and bracket.
. Install the ignition coil.
. Install the air intake hose.
Connect the vacuum hose, fuel hose and water hose.
. Install breather hose.

Installation
Install crankshaft sprocket on crankshaft.
Make sure mating marks on crankshaft sprocket face front of engine.

Position crankshaft so that No. 1 piston is at TDC and crankshaft key is at 12 o'clock.

Install slack side timing chain guide and timing chain tension guide.

Install timing chain on crankshaft sprocket.
Set timing chain by aligning its mating mark with that on the crankshaft sprocket.
Make sure sprocket's mating mark faces engine front.

Install camshaft sprockets.
Set timing chain by aligning mating marks with those of camshaft sprockets.

Install camshaft sprocket bolts to correct torque.
Apply new engine oil to bolt threads and seat surface.

Install chain tensioner.
Before installing chain tensioner, insert a suitable pin into pin hole of chain tensioner.
After installing chain tensioner, remove the pin.
Install timing chain guide.

Install O-rings to cylinder block.

Before installing front cover, remove all traces of RTV silicone sealant from mating surface using a scraper.
Also remove traces of RTV silicone sealant from mating surface of cylinder block.

Apply a continuous bead of Genuine RTV Silicone Sealant or equivalent to mating surface of front cover. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .
Check alignment of mating marks on chain and crankshaft sprocket.
Align oil drive spacer with oil pump.
Place timing chain to the side of chain guide. This prevents the chain from making contact with water seal area of front cover.

Install front cover.

Make sure two O-rings are present.

Be careful not to damage oil seal when installing front cover.
Install cylinder head bolts at engine front side as shown in Fig. 55.
Tightening procedure:
Tighten bolts (1 - 4): 6.3-8.3 N.m (0.64-0.85 kg.m, 55.8-73.5 in.lb).

Install oil pump drive spacer.
Install water pump and water pump pulley. Refer to REMOVAL AND INSTALLATION .
Install idler pulley and bracket.

Install RH engine mounting bracket

Install RH engine mounting.
Install oil pan. Refer to INSTALLATION.
Install crankshaft pulley.
Remove ring gear stopper.
Install starter motor.
Install cylinder head front cover.
Apply RTV silicone sealant to cylinder head front cover.
Use Genuine RTV Silicone Sealant or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

Install Camshaft Position Sensor (PHASE).

Before installing rocker cover, apply a bead of Genuine RTV Silicone Sealant or equivalent, to mating surface of cylinder head as shown in .

Install rocker cover gasket into rocker cover.
Install rocker cover and tighten in numerical order as shown in
Install spark plugs.
Install ignition coils.
Install front exhaust tube.
Install front/right-side splash undercover.
Install front RH wheel.
Install drive belts.
Adjusting drive belt deflection..

REMOVE**** FRONT SHOCKS, FIRST OF ALL.SUPPORT THE LOWER CONTROL ARM WITH A JACK,REMOVE FRONT WHEEL, REMOVE BRAKE HOSE AND ABS SENSOR HARNESS TO THE STRUT BOLTS OR CLIPS,REMOVE ACTUATOR FROM TOP OF THE STRUT,IF EQUIPPED WITH AUTOMATIC ADJUSTING SUSPENSION. PAINT ALIGNMENT MARKS ON THE UPPER STRUT MOUNTING BLOCK AND STRUT TOWER AND ON THE LOWER STRUT MOUNT TO STEERING KNUCKLE SO THAT CAN BE REINSTALLED IN THE SAME POSITION. REMOVE UPPER STRUT MOUNTING NUTS, REMOVE THE STRUT TO KNUCKLE BOLTS,REMOVE STRUT ASSEMBLY.TO INSTALL ***** INSTALL STRUT INTO THE STRUT TOWER ALIGNING THE PAINT MARKS MADE DURING REMOVAL.INSTALL UPPER MOUNTING NUTS AND TIGHTEN TO 34 - 46 FT LBS. INSTALL STRUT TO KNUCKLE BOLTS TIGHTEN TO 55 - 61 FT LBS. INSTALL ACTUATOR AND ENGAGE THE ELECTRICAL CONNECTOR IF EQUIPPED WITH AAS. INSTALL BRAKE HOSE AND ABS SENSOR HARNESS CLIPS OR BOLTS.INSTALL WHEEL AND CHECK ADJUST THE FRONT END ALIGNMENT. TO ( REPLACE REAR SHOCKS ) REMOVE REAR WHEELS, REMOVE REAR PACKAGE TRIM. REMOVE SPEED SENSOR HARNESS, REMOVE TOP STRUT NUTS,THE SUSPENSION WILL DROP WHEN THE WEIGHT LIFTS OFF THE WHEELS. REMOVE BOTTOM STRUT BOLTS.REMOVE STRUT ASSEMBLY.TO INSTALL ***** INSTALL STRUT ASSEMBLY, INSTALL BOTTOM STRUT MOUNT BOLTS AND TIGHTEN TO 55 - 61 FT LBS.INSTALL UPPER MOUNTING NUTS AND TIGHTEN TO 33 - 46 FT LBS. INSTALL SPEED SENSOR HARNESS.INSTALL REAR PACKAGE TRIM. INSTALL REAR WHEELS.

Removal & Installation To Remove:

1. Disconnect the negative battery cable.
2. Drain the coolant from the engine.
3. Recover the refrigerant.
4. Remove the glove compartment.
5. Remove the floor air outlet.
6. If equipped with a diesel engine, remove the powertrain control module.
7. Remove the kick panel trim.
8. Remove the blower motor.
9. Remove the steering column.
10. Tilt back the instrument panel assembly.
11. Remove the coolant recovery reservoir from the engine compartment.
12. Disconnect the heater hoses and the evaporator tube.
13. Remove the accumulator.
14. Remove the fasteners and the HVAC module assembly.
15. Remove the cover plate on the bottom of the HVAC module.
16. Remove the heater core and seal from the HVAC module.
17. Remove the case cover from the HVAC module.
18. Remove the evaporator core.

HVAC module mounting fastener locations

HVAC module components

To Install:
NOTE: If a new evaporator is being installed, add 3 fl oz (90 ml) of refrigerant oil to the new evaporator.

1. Install the evaporator core.
2. Install the case cover.
3. Install the heater core and the seal.
4. Install the cover plate on the bottom of the evaporator case to the HVAC module.
5. Install the HVAC module in the vehicle.
6. Install the accumulator.
7. Connect the evaporator tube and heater hoses.
8. Install the coolant recovery reservoir.
9. Install the instrument panel.
10. Install the steering column.
11. Install the blower motor and cover.
12. Install the kick panel trim.
13. Install the powertrain control module and tray.
14. Install the floor air outlet.
15. Add coolant to the cooling system.
16. Connect the negative battery cable.
17. Evacuate and charge the A/C system.
18. Check the system for leaks.

your instructions are on how to replace the condenser on a 1994 gmc sierra but the title says it is the directions for replacing an evaporator. please correct your title.

Ignition Switch Removal & Installation To Remove:

1. Disconnect battery negative cable.
2. Disarm air bag system.
3. Remove driver air bag module.
4. Loosen screw and lift horn pad to remove.
5. Remove lock nut and washer. CAUTION
   Do not hammer on steering wheel. Damage can occur to the energy absorbing portion of the steering column.
   
6. Pull dynamic damper forward and lift up to remove.
7. Remove steering wheel.
8. Remove steering column shrouds.
9. Remove lower cover.
10. Remove multifunction switch.
11. Remove entire lower portion of dash.
12. Remove mounting fasteners and lower steering column.
13. Remove bolts and separate ignition switch from steering column.

To Install:

1. Install ignition switch to steering column and install bolts.
2. Raise steering column and install mounting fasteners.
3. Install lower portion of dash.
4. Install multifunction switch.
5. Install lower cover.
6. Install steering column shrouds.
7. Install steering wheel.
8. Install dynamic damper.
9. Install washer and lock nut.
10. Lift horn pad and install screw.
11. Install driver air bag module.
12. Connect battery negative cable.