Lost the timing cam cover dealer no longer manufactures them so I need to find one please help me
Google second hand timing belt cover 1996 Volvo 960. Or Go to a car wrecker, ( I just Google it for fun and found several.
Hi there well here's a link to get the parts = http://www.swedishautoparts.com/960/Volvo-960-engine-gaskets-&-seals.html .The oil pan does not have a gasket, it uses the same sealant/glue as the head top. Are you sure you have a leak at those seams? Oil can migrate and be actually from a different source. Oil filler gasket, cam seals, oil cooler orings, oil separator hoses and housing are typical leakers.
And there is no way to avoid messing with the cams, removing the head top frees up the cams. But no special tools are required, it just makes the job simpler and quicker, something a dealer would invest in if they are going to do several heads on this model.
Use the Volvo sealant/glue, it is easy to work with and is worth the extra cost, also it is orange in color and makes it easy to view when applying. Cleaning the old material off is going to be the hardest and dirtiest part of the job. It is tedious and one has to exercise great caution to not scratch the mating surfaces, so using plastic scrapers or some hard wood, I have used chop sticks. If it does look like you need to do the oil pan, that is going to be a real pain, but also order the seals for the oil pick up tube, might as well renew those while the oil pan is off.
Good luck
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